Reducing the Cost of Grid Extension for Rural Electrication ESM227 Energy Sector Management Assistance Programme QAA1, 11 ID Report 227/00 rnESa AAD vI February 2000 JOINT UNDP / WORLD BANK ENERGY SECTOR MANAGEMENT ASSISTANCE PROGRAMME (ESMAP) PURPOSE The Joint UNDP/World Bank Energy Sector Management Assistance Programme (ESMAP) is a special global technical assistance program run as part of the World Bank's Energy, Mining and Telecommunications Department. ESMAP provides advice to governments on sustainable energy development. Established with the support of UNDP and bilateral official donors in 1983, it focuses on the role of energy in the development process with the objective of contributing to poverty alleviation, improving living conditions and preserving the environment in developing countries and transition economies. ESMAP centers its interventions on three priority areas: sector reform and restructuring; access to modern energy for the poorest; and promotion of sustainable energy practices. GOVERNANCE AND OPERATIONS ESMAP is governed by a Consultative Group (ESMAP CG) composed of representatives of the UNDP and World Bank, other donors, and development experts from regions benefiting from ESMAP's assistance. The ESMAP CG is chaired by a World Bank Vice President, and advised by a Technical Advisory Group (TAG) of four independent energy experts that reviews the Programme's strategic agenda, its work plan, and its achievements. ESMAP relies on a cadre of engineers, energy planners, and economists from the World Bank to conduct its activities under the guidance of the Manager of ESMAP, responsible for administering the Programme. FUNDING ESMAP is a cooperative effort supported over the years by the World Bank, the UNDP and other United Nations agencies, the European Union, the Organization of American States (OAS), the Latin American Energy Organization (OLADE), and public and private donors from countries including Australia, Belgium, Canada, Denmark, Germany, Finland, France, Iceland, Ireland, Italy, Japan, the Netherlands, New Zealand, Norway, Portugal, Sweden, Switzerland, the United Kingdom, and the United States of America. FURTHER INFORMATION An up-to-date listing of completed ESMAP projects is appended to this report. For further information, a copy of the ESMAP Annual Report, or copies of project reports, contact: ESMAP c/o Energy, Mining and Telecommunications Department The 'World Bank 1818 H Street, NW Washington, DC 20433 U.S.A. Reducing the Cost of Grid Extension for Rural Electrification NRECA International, Ltd. February 2000 Joint UNDPNWorld Bank Energy Sector Management Assistance Programme Copyright C 1999 The International Bank for Reconstruction and Development/THE WORLD BANK 1818 H Street, N.W. Washington, D.C. 20433, U.S.A. All rights reserved Manufactured in the United States of America First printing July 1999 ESMAP Reports are published to communicate the results of the ESMAP's work to the development community with the least possible delay. The typescript of the paper therefore has not been prepared in accordance with the procedures appropriate to formal documents. Some sources cited in this paper may be informal documents that are not readily available. The findings, interpretations, and conclusions expressed in this paper are entirely those of the author(s) and should not be attributed in any manner to the World Bank, or its affiliated organizations, or to members of its Board of Executive Directors or the countries they represent. The World Bank does not guarantee the accuracy of the data included in this publication and accepts no responsibility whatsoever for any consequence of their use. The Boundaries, ,colors, denominations, other information shown on any map in this volume do not imply on the part of the World Bank Group any judgement on the legal status of any territory or the endorsement or acceptance of such boundaries. The mnaterial in this publication is copyrighted. Requests for permission to reproduce portions of it should be sent to the ESMAP Manager at the address shown in the copyright notice above. ESMAP encourages dissemination of its work and will normally give permission promptly and, when the reproduction is for noncommercial purposes, without asking a fee. Contents Contents .............................. iii Acknowledgments ................................... iv Acronyms and Definitions .v Glossary .............................. vi Executive Summary . 1. Overview .3 Rationale of the Proposed Study .4 Study Structure and Purpose .5 2. Case Studies .7 3. Factors Affecting Cost .15 Line Design ............................... 16 Poles .16 Underground Cabling .16 Shorter Poles .17 Longer Spans .18 Alternative Pole Materials and Designs .21 Conductors ............................... 27 Proper Sizing .27 Number of Conductors .29 Materials Used ..................................I Poletop Assembly .31 Line Configuration ................. 31 Line Voltage ................. 37 Distribution Transformer .38 Number of Phases .41 Transformer Size .42 Size of Service Area ................. 45 Transformer Mounting .48 Non-Technical Losses .48 Approach to Design and Construction . 50 Staking Methodology .50 Commodity Specifications . Labor Costs .54 4. Summary ........................... 57 Interventions to Reduce Cost .57 Benchmark Cost ............................................... 58 Appendix A: Summary of Field Data .61 Appendix B: Making Rural Electrification More Affordable .69 Using Fuelwood: The Pros and Cons .69 Is Electrification the Solution? .69 An Integrated Solution .70 End Notes .77 iii Acknowledgments A number of individuals must be acknowledged for their contributions to this effort. Myk Manon, NRECA's Team Leader for El Salvador, contributed costing data from El Salvador as well as many of the ideas and numerical examples used in this study. Mr. Manon has three decades of experience with rural electrification around the world in El Salvador as well as in Bangladesh, Bolivia, and Nicaragua and other Latin American countries. He has been actively involved in making rural electrification more accessible to rural populations through more appropriate designs and more efficient project implementation. Ron Mettler, a distribution engineer with broad experience in the United States and Latin America, con- tributed costing information and furnished a critical review of this document. An important part of this study was to assess existing experiences around the world that have often not been readily available and documented. A number of individuals helped track down or prepare breakdowns of line costs in the countries in which they were working. These include Ashok Ahuja from New Delhi, India; Stephen Anderson of the Benton Rural Electric Association in the state of Washington; Ricky Bywaters of the Rappahannock Electric Cooperative in the state of Virginia; Cheikhou Cisse of SENELEC of Senegal; Fernando Haderspock of Cooperativa Rural de Electrificaci6n in Santa Cruz, Bolivia; Colin Jack of NRECA in Bangladesh; Mae Soriano of the National Electrification Administration (NEA) in Manila; and Eduardo Villagran from the NRECA office in Guatemala City. James Taylor, a wood pole specialist from the state of Virginia with broad international experience in the wood pole business, contributed background into the issues on costs and quality of treated wood poles. James Carter of NRECA's Wood Quality Control program shared his knowledge of the workings of that program as an example of how the availability of specifications can help ensure the quality of the materials used for line construction. Pablo Pan III of NEA in the Philippines provided background information on their pole growing program and pole treatment activities. From the World Bank, Willem Floor provided the resources to undertake this study and assisted in the tedious task of gathering field information. Robert van der Plas also aided in this task. Anthony Sparkes supplied numerous useful comments and suggestions. And special thanks goes to Gil Medina, the NRECA representative in Manila, who was always prompt, reliable, and efficient in tracking down a range of other information from the field. Finally, thanks to Mark Hayton, Dale Nafziger, Robert Gibson for providing the photographs in Figures 11, 13, and 31, respectively. All other photos were taken by the author. Allen R. Inversin Arlington, VA iv Acronyms and Definitions ACSR aluminum-conductor, steel-reinforced; currently the most commonly used con- ductor for power lines AAAC all-aluminum alloy conductor AAC all-aluminum conductor BAPA Barangay Power Association (Philippines) CCA chromated copper arsenate CIF cost, insurance, and freight (the cost of the commodity, including interest and freight costs incurred in sliipping) GEF Global Environment Facility guys stays HV high (transmission) voltage kV kilovolt kVA kilovolt-ampere kW kilowatt kWh kilowatt hour LV low voltage (also called secondary voltage; generally based on 120- or 240-volt single-phase supply) m meter mm millimeter MV medium voltage (also called primary voltage; usually in the range of I to 35 kV) NEA National Electrification Administration (Philippines) NESC National Electric Safety Code (United States) NRECA National Rural Electric Cooperative Association PV photovoltaic (generating electricity through the conversion of light energy) RE rural electrification REA Rural Electrification Adrministration, the U.S. Government agency under the Department of Agriculture responsible for oversight of the American rural elec- trification program; now the Rural Utilities Service (RUS) REB Rural Electrification Board (Bangladesh) RUS Rural Utilities Service (see REA) SWER single-wire earth-return (pp. 20, 33) SHS solar home system (a PV-based system to provide basic lighting and entertain- ment needs to an individual home, with a capacity typically in the range of 10 to 100 peak watts) W watt(s) WQC NRECA's Wood Quality Control program (p. 53) v Glossary European configuration A medium-voltage (MV) distribution system characterized by the widespread use of a three-phase, three-wire configuration where consumers are generally served by relatively few transformers of a higher capacity. Single-phase distribution relies on supplying loads with two rather than all three (phase) conductors. Only recently has single-phase distribution been more widely used for supplying rural areas. ground(ing) Connecting to the earth, or ground. North American configuration A medium-voltage (MV) distribution system characterized by (1) the widespread use of a three-phase, four-wire configuration, with the fourth (neutral) wire solidly grounded at numerous points along the line and (2) the heavy use of smaller, single-phase transformers to serve most consumers. Single-phase distribution relies on supplying loads with the neutral conductor and only one of the three phase-conductors. Single-phase distribution is widely used for supplying rural areas. Vee-phase distribution is also used. vee-phase A North American distribution system configuration in which supply is provided by the neutral and only two of the three phase- conductors (p. 33), increasing line capacity when compared to single-phase distribution and permitting low-cost access to three- phase power. vi Executive Summary Meeting the broad development needs of rural areas in developing countries around the world places numerous competing demands on limited financial resources. Because rural electrification is just one of these demands, it is important to ensure that resources devoted to this sector are efficiently used. The focus of this study is to benchmark the cost of medium-voltage (MV) grid extension-of bringing power from a supply at point A to a load center at point B-and to then identify ways to reduce this cost and increase the attractiveness of grid extension as a means of bringing the benefits of electrification to rural populations. Existing costs were gathered from a variety of countries, and findings are presented. Some of these can be summarized as follows:' * The cost of labor and materials for three-phase line construction typically ranges from $8,000 to $10,000 per kilometer, with costs of materials alone averaging $7,000. * The cost of poles accounts for roughly 40 percent of the cost of materials, and the use of low- quality poles can quickly double life-cycle pole costs. * The cost of the conductor (i.e., wire and cable) is usually the second-most-costly component, but its contribution is case-specific because it depends on the load being served and the voltage used. * Savings of 30 to 40 percent are possible through the increased use of single-phase construction, which can satisfactorily meet all foreseeable needs of most consumers. * On an annual basis, the operating cost of transformers can be several times their capital cost. * Because of the non-availability of smaller transformers, the use of oversized transformers can contribute significantly to the per-customer cost of electrifying small rural population centers. The study presents a variety of options for reducing the cost of grid extension, including the following: * Using higher voltage, * Using higher quality poles to reduce life-cycle costs, * Wider use of single-phase distribution, * Considering the life-cycle costs of transformers rather than simply the initial capital cost, * Properly sizing and placing transformers, * Considering alternative pole designs, * Standardizing materials and designs, * Implementing quality assurance programs, * Developing manuals and specifications for staking and design, and * Using small transformers to serve small load centers adjacent to MV lines. By adopting practices such as these, the cost of three-phase construction (including both materials and labor) over normal terrain in developing countries could typically be $5,000 per kilometer (not including site-specific import duties and transportation costs). Use of single-phase distribution could reduce this cost to roughly $4,000 per kilometer. In countries where labor costs are high, these figures could typically increase by up to $2,000. 'All dollars are U.S. dollars. 1 1 Overview Demand for electricity in rural areas worldwide has traditionally been met by extending the electricity distribution network out from the cities and towns that were the first areas to be electrified. As the years have passed, however, with the lower consumer density in the new rural areas being served, the cost of bringing power to each new consumer has increased. At the same time, these new consumers have less disposable income and purchase less electricity. In light of increasing construction costs per consumer, low revenues, and the logistical difficulties and associated costs encountered in managing rural systems, electric utilities around the world have found it increasingly difficult to meet demand for electricity in rural areas. More recently, as the cost of photovoltaic (PV) modules has dropped, interest has focused on harnessing PV technology for rural electrification (RE). Although this can be done using centralized PV battery- charging stations or PV hybrid systems managed by an entrepreneur, the local community, or the government, individually-owned PV solar home systems (SHS) have proved more popular. A niche market exists for this technology, but drawbacks remain, including the following: * Both capital and recurring costs are and will remain high for some time to come; * Any subsidies to reduce cost tend to benefit the wealthier segment of the population that can more easily afford these systems; and * Although the small quantity of electricity generated is welcomed, its use is limited to basic lighting and entertainment.2 For such a large per-household investment, it contributes little to the economic development of rural areas or to amenities and services for the general population. Some see the need to rely on an electric utility-an organization external to the community being served-as another drawback to extending the grid to rural communities. However, reverting to PV gen- eration, even through the use of isolated SHSs, does not preclude this need. Experiences worldwide are demonstrating that the equivalent of an electric utility is still necessary to provide acceptable financing 2 Even if the PV module were free, the monthly recurring cost of a typical SHS is still significant for many rural households: at least $2-3 for the battery (irrespective of whether it is an automotive or deep-discharge battery), roughly $1 for eventual replacement of the controller, etc., and possibly $1 for periodic technical service calls. 3 4 Reducing the Cost of Grid Extension for Rural E lectrification and ongoing maintenance for SHSs, two key inputs required for affordable and sustainable SHS projects, respectively. Other alternatives exist, each with advantages and. disadvantages. Small hydropower plants can produce power at low cost but need a high capacity factor to be able to capitalize on their low cost. This is often difficult to achieve in rural areas where most of the load is residential and where no grid exists to absorb excess generating capacity. Furthermore, during the dry season, streamflows may be inadequate to gen- erate sufficiently to meet demand. Diesel plants are generally a low-cost option; however, in remoter areas access to fuel year-around may be difficult and costs high. Sufficient mechanical skills must also be available to maintain the equipment in proper operating condition. Therefore, no single "best" option stands out for supplying affordable electricity to those beyond peri- urban areas. Rather, for each situation, the appropriateness of each RE option should be continuously assessed as technologies, costs, demand, and circumstances change. Electrification by grid extension, whether generated from fossil fuels or renewable energy sources, is one such option and is the focus of this study. Rationale of the Proposed Study In countries where the quantity and quality of power from the grid is insufficient, alternatives such as PV or diesel generation may be the only electricity-supply options in rural areas. These options may also be advantageous because those desiring electric service are then not subordinate to the whims of a national utility that may not be interested in extending lines i.nto new service areas. But where adequate capacity exists on the grid and the government is interested in extending service into rural areas, grid extension presents significant advantages over other options from the points of view of both cost-effectiveness and social equity. These advantages include the following: * When power lines are extended to a village, all rural households-even those who do not have the financial resources to afford electricity in their own homes-can enjoy its benefits, such as pumped or irrigation water, street lighting, improved educational and health services, agro- processing, and employment. * The grid provides enough electricity to pemiit broad economic development activities rather than simply lighting and entertainment. * Extending the grid into often neglected rural areas is perceived by rural households as a perma- nent community investment and creates a national infrastructure on which to base future socioeconomic development. * Economies of scale, which accompany the generation of electricity by large, centralized generation plants, result in low-cost electricity. * For broad electrification programs, cross-subsidies between the generally wealthier urban con- sumers and the poorer rural population are straightforward to implement and can obviate the need for government subsidies. * Where electricity is derived from generation based on fossil-fuel, centralized generation facilitates the implementation and monitoring of pollution mitigation measures. 1. Overview 5 Of course, although the advantages of grid extension are numerous, an important dissuading argument remains its cost. Those promoting other agendas may exaggerate this to their advantage by, for example, alluding to the "huge expense of expanding electric grids into rural areas, at an estimated cost of $20,000- $30,000 per kilometer" or the fact that the solar alternative is "a bargain compared to the $50,000 to $75,000 the local utility charges to extend power lines to a new home that is just one mile from the grid."' Nonetheless, cost does indeed remain an obstacle to broader electrification. It is important to go beyond rhetoric, however, for two reasons: (1) the advantages of grid extension seem overwhelming in cases where sufficient generation capacity exists on the grid and (2) other approaches to RE are competing for the same limited financial resources. The situation calls for both a more accurate estimate of the true costs associated with grid extension and an assessment of the extent to which high costs are intrinsic to it. Only then will national policymakers have the information necessary to decide the best course of action to take to implement RE in each situation, whether by grid extension or by reliance on isolated PV, micro-hydropower, or diesel generation. Indications already exist that grid extension can be much less costly than many currently assume and can be provided at a small fraction of the costs noted above. For example, at the lower end of the scale, efforts in Nepal have shown that total project cost for grid extension and distribution to rural households can cost less than $150 per connection, with minimal recurring costs." This can be compared to the capi- tal cost of at least $600 per household for a typical (i.e., 50-peak-watt) PV SHS, in addition to a recurring cost of at least $4 per month. An initial review of costs even in rural areas of an industrialized nation such as the United States, moreover, reveals that the cost for materials used in line construction can be as low as $3,000 per kilometer, equivalent to the cost of only five typical SHSs." From an historical perspective, finding ways to reduce the costs of RE is not a new idea. When a major effort at electrifying rural areas in the United States began in the 1930s-when only 11 percent of rural households had access to electricity-the problem of high costs was also at issue. The solution then was to reassess the approach that had been taken in implementing electrification projects. As a consequence, new technical designs (such as 4-wire multi-grounded neutral and single-phase taps) and new institutional approaches (rural electric cooperatives) were developed and adopted. This permitted most of rural America to be electrified over a period of roughly 20 years, in spite of the considerable diversion of resources to war efforts during a portion of this time. Studies of RE in Ireland and Thailand also illustrate approaches to reducing the cost and increasing the effectiveness of RE efforts."v These experiences suggest that, rather than dismissing grid extension as too expensive, efforts should focus on taking a fresh look at the needs of rural populations in developing countries and then to once more adopt and adapt, or develop if necessary, designs to more cost-effectively meet these specific needs. Study Structure and Purpose This study first reviews the cost of grid extension in a number of countries. It then identifies ways to reduce these costs by examining how they are affected by a variety of factors. An electricity supply system may be divided into two discrete components: 6 Reducing the Cost of Grid Extension for Rural Electrification Grid extension: the infrastructure required to transmit power at a medium voltage3 from the source- the national grid or an isolated power plant-to demand centers where it makes it available at low voltage. This includes both the MV distribution line from the supply at point A to a load center at point B and the distribution transformers at this load center. Low-voltage (LV) distribution system: the distribution system within a load center that serves individual consumers. This study will focus on the first of these two components, the cost of grid extension. Three questions will be asked: 1. What factors give rise to the costs commonly associated with grid extension for RE? 2. Are high costs intrinsic to grid extension? If not, what has been learned from experiences around the world about technical design options that can reduce the capital cost incurred in line construction as well as the recurring costs incurred in operatin,g the system? 3. How low can these costs typically be? The second component-the LV distribution system within a village-is integral to an electricity supply system and basically can be the same whether the demand center is served by the national network, a village diesel plant, or a hydropower or other renevwables-based power plant. Proposing designs to reduce the cost of this second component will be part of a separate effort.4 Although data on the capital cost of a line are the easiest to obtain and analyze, it must be kept in mind that, for those making an investment decision, the line's life-cycle cost should be of greater importance. An initially inexpensive line that needs frequent maintenance, overhauling, and upgrading can require considerably greater investment during its lifespan than a line that has been adequately designed from the outset. Consequently, where relevant, the following discussion will also consider the life-cycle cost implications of line design. This study is not meant to be final or definitive and, for many readers, may include little that is new. Rather, it recognizes the need to reassess designs and construction practices in order to more cost- effectively introduce the benefits of electrification through high-quality, reliable service into rural areas, consistent with their needs. Its overall goal is to raise issues and propose options in order to initiate a discussion on this topic. 3 Medium voltage, also referred to as a prima'y voltage, is used to transmit power relatively long distances from its source to the load centers. It usually ranges from I kV to about 35 kV, well above the consumer voltage of 120 or 240 volts. Use of these higher voltages reduces resistive losses in the line, losses that result in both voltage drop (adversely affecting the quality of the electricity) and energy losses (which add to the recurring cost of operation). It also permits the use of smaller, less-expensive conductors and less-expensive single-phase construction. 4 NRECA has been contracted by Electricite du Laos, with the financial support of the Japanese Policy and Human Resources Development (PHRD) Fund, to prepare a village mini-grid design manual. The project idea and terms of reference were developed by ESMAP as part of its design of the GEF-financed decentralized rural electrification component of the IDA-financed Southern Provinces Grid -[ntegration Project. 2 Case Studies Data on the "typical" capital costs of grid extension were solicited from a number of countries and are briefly described and summarized in Appendix A. This chapter analyzes these data to draw lessons from these experiences. In reviewing these figures, several points must be kept in mind: 0 Respondents were simply asked to present the complete cost breakdown for a "typical" kilometer of grid extension line into rural areas. This term was expressly not defined in order to permit respondents to propose what they felt was typical and not to discourage responses by over-speci- fying the scenario to be costed. * Although the total cost for designing and constructing the lines was requested for each case pre- sented, it is difficult to ensure that these figures are complete. More difficult costs to quantify, such as administrative, overhead, and maintenance, may have been omitted. Other costs, such as those for the transportation of poles to the field or for right-of-way clearing, are site-specific, dif- ficult to generalize, or cannot accurately be included in a single cost-per-kilometer figure for line extension. Finally, although the quality of materials and construction affects the usable life of a line and therefore its life-cycle cost, this factor is often difficult to quantify. * An attempt was made to gather costs from a variety of countries worldwide. However, in many cases, no responses were received after repeated requests by various parties. Of those countries for which data was obtained, many had not only adopted the North American configurations but had implemented projects under the guidance of rural electrification engineers and planners associated with the U.S. rural electric cooperative movement. The data obtained can therefore be seen as somewhat biased, but this does not detract from the conclusion that can be drawn for this universe of experience presented. Other field data would, for the most part, only have reinforced the conclusions that were drawn. In spite of these caveats, useful conclusions can still be drawn; these are presented in the following paragraphs. Note that in most of the accompanying graphs, costs have been grouped according to whether the design used adopted the European or North American configuration. These are the two principal approaches used for extending three-phase power lines. The first approach, which flourished in Europe, uses three phase-conductors and was designed to serve the more compact settlement patterns 5 As opposed to the European configuration; see glossary. 7 8 Reducing the Cost of Grid Extension for Rural Electrification found on that continent. The second approach uses four conductors-three phase-conductors and one multi-grounded, neutral conductor. This design evolved in North America to serve the more dispersed settlement pattern of the rural areas. It should be noted that the grouping of data is only meant to permit a comparison of apples with apples and does not imply any advantages of apples over oranges or vice versa. Figure 1 presents the total (i.e., material and labor) per-kilometer cost in several countries for three-phase MV lines used for extending the grid into rural areas. Cost typically ranges from $8,000 to $10,000 per kilometer, with the cost of materials averaging $7,000. As is clear from Figure 2, the low materials cost from India is primarily attributable to the use of a small conductor and to the extremely low costs for poles and hardware, which are presumably manufactured locally. Furthermore, the cost of labor typically seems to be a small part of construction cost, a fact attributable to the low labor rates in many countries. By contrast, labor in the United States accounts for at least one-half of construction cost. If clearing the right-of-way is also considered, this labor-intensive task adds considerably to line cost in industrialized countries. For example, for the Rappahannock Electric Cooperative in the United States, the cost of line construction nearly doubles when clearing is included (see Appendix A). Figure 2 illustrates the important contribution of pole cost to the cost of three-phase line construction. Pole cost averages about 40 percent of the total cost of materials, with cost per pole generally varying between $120 and $300 for lengths in the 11- to 12.meter range. An exception ($30) seems to be for the pre-stressed concrete poles used in India, in part due to the short length (8 meters) of the poles quoted for a "typical" grid-extension line. It was not possible to verify either these costs or the quality of the poles. A range of different designs and materials are available for poles, and it is here that some cost savings may be possible in some countries. Figure 2 also indicates the size (in mm2) of the phase conductors. The cost of the conductor is much more project-specific than the cost of poles because it is primarily a function of the cross-sectional area of the conductor, and this depends on the actual load it is clesigned to serve. Figure 15 later in this study shows the variation of cost with size for several types of coinductors in a number of countries. Figure 3 illustrates the difference in total cost between single- and three-phase construction for those countries where both types of construction are found. The percentage cost savings in going to single- phase construction is noted above each set of costs amd averages 30 to 40 percent. Typically, the cost of materials and labor for single-phase line construction averages about $6,000 per kilometer. Except for the case of Bangladesh-where the single- and three-phase lines quoted have conductor areas of 34 and 107 mm2, respectively-the conductor size for both the single- and three-phase lines is roughly the same for each case presented. In Figure 3, only the cost of single- and three-phase construction within each country should be com- pared. A cost comparison between different countries may not be valid because different factors may contribute to the cost. For example, the costs incurred by the Rappahannock Electric Co-op are more encompassing because they include the high cost for right-of-way clearance, a figure missing from the data from most other countries. If, on the other hand, only the cost of materials is considered, this electric utility has one of the lowest line-construction costs. 2. Case Studies 9 Although expenditures for poles and conductor usually account for most of the cost of grid extension, there are exceptions. In the cases shown in Figure 4, poletop hardware can account for as much as 40 percent of the material cost for a three-phase line. Although the use of pin-type insulators prevails in most cases, the higher cost in Laos stems from the use of more costly post insulators. From the data provided it is also clear that, in the cases of Bolivia and Senegal, increased cost is due to the use of both a higher distribution voltage (roughly 34 kV) and suspension insulators. Figure 5 illustrates the considerably reduced cost of poletop hardware required for single-phase construc- tion, especially with the North American configuration. This is attributable to the reduction in the number of poletop insulators (for the phase conductors) from three to one and to the elimination of the use of a crossarm. Cost savings for the European configuration are less significant because single-phase (phase- phase) construction still requires two-thirds of the poletop insulators and a crossarm. In general, a review of costs for grid extension in even the limited selection of countries included within this study confirms that they span a considerable range. It also appears that this range is attributable to more than simple differences in site conditions and that, through a review of existing designs and alternative options, the potential exists for a reduction in the cost of RE in a number of countries. '1 Cost/kilometer (US$) O0 t _ fA r 4P 0) 0 0 * 0) 0 0 0 0D C 0 0 0 0 0 0 0 0) IDFI I I I 47 India 0 0. Kenya i i a-' Laos * O Senegal (1) 0 O _ Senegal (2) ______ 2) Mali Mettler, Inc. ___ _ _ _ _ _ _ _ _ (U.S.A.) Rappahannock EC (U.S.A.) _| El Salvador Bangladesh 00 Benton REC _G_ __. (U.S.A.) i Bolivia _ _ _ _ _ _ _ _00 Philippines _ _ _ _ _ _ (MORESCO I) Philippines _ cO (Tarelco II) Philippines _ Cr (NEA) :;O Uo0o12;!J!13919j jeJnf J.04 UOISUGIX3 p!ug t0 ISOQ eLjl 6ui3npa; 01 $16,000 3 Bdccnce d nmterids $14,000 - European __ _ ___ $14,000 1 ~~~~~~~~~~~I ACS R Condbador (rTn) configurdSionXii F Pde (/od tdd) Bg $12,000 __ __ cn) 260/c t $10,000 - --_ - __ North Argriccn _ -- __ 31% _ _ __ I- o3*iu%o 28% 51%/c E s8,oo E 8,0 42% 34%/ (0 31% 0 $2,000- - __ 02,000 $0 4 Figre . Cst f Ple nd ondctor as a PotofTtlMtrasCotfrATrePaeLn Note0 T he si.z 5o 0 c 0 a co ou -~-~ -o <~w- < _ o) o Z c C Lu D L( CD a) a) W0ctsL U CD 0 c ) c 0 iiiO'Z Cn, 0CD CD Figure 2. Cost of Pole and Conductor as a Portion of Total Materials Cost for A Three-Phase Line Note: The size of the conductor used and the pole cost as a percentage of total materials' cost are noted on each bar. $25,000 CD 37% C2L E Three-phase CD $20,000 E- - | *Single-phase | - - n_____ C 20,000 0 0 cn $5ooo- _2% _ 0 C,)~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~G 0L m ~~.. $15,000 ~~~~~~North American 4% 28% configuration CO) 0) ~European E confilguration 0 ~~~~~~~~~~~47% 37% ; I ~~~~~~~~~~~~35% -' .X $190Go2>d L0L 0 126%~~~~~~~6 -~Iz $ 36% m 33%C 0 8, dC d o a1 m r -D Figure 3. Total Line Costs (Materials and Labor) for Three-Phase and Single-Phase Configurations in Different Countries 0= Cost/kilometer (US$) *D OD - Lf 4... o - 0) C 0 . ) o b b 8 8 8 8 o 8 (0 ef 0 0 0 0 0 0 0 0 ~~0 0 0 0 0 0 0 0 0 India 0 0 Bangladesh Benton REC Z (U.S.A.) 0 o 0~~~~~~~~~~~~~~~~~~~~ c* Rappahannock CD -v ci)~EC (U.S.A.) CD o Mettler, Inc. (U.S.A.) C CD - El Salvador#.1 en ~Philippines _ tD =_=. 0 Philippines ElSenalyado 0) 0 Laos,. Philippines (NEA)_ Malivia £L saipnxS aseP z - v~~~~~~~~~~~~~~~~~~4 European mO $3,000 - configuration I U Single-phase lc 13Three-phase $2,500 -ICD; _ _ _ __ _ CD OWN% ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~0 60) -~ 0~ X 200 - MSU0 = $2,000 _ ;: < ~~~~~~~North American C L m 1...A0 CD, E $1,500 -- , _ ____ 0 u) CD~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~Q m_ ' _ _f O_ mm ' 1 o 0 $0~~~~~~~~~~~~~~~~~~~~~~~~~~~~ $500 - - -C=3/ _-_ CZ Figure~~~~~~~~~L 5. Copaatv Poeo Aseml CotCoDigl-adTre-hsie CC, a) 5c CO 0* - 0)~~~~~~~5 0 cC 0 CZ CD -" CQ_ LU L5 CTJ - =I C cow cc Figure 5. Comparative Poletop Assembly Costs for Single- and Three-Phase Lines 3 Factors Affecting Cost Worldwide, the most common design for grid extension is a three-phase configuration. This study will begin with this commonly used configuration as the point of reference and illustrate options for reducing the cost of bringing power to rural areas. Two factors inflating the cost for grid extension into rural areas are 1. The sub-optimal use of available materials and designs, such as the use of shorter spans than possible and the poor placement and sizing of transfornners; and 2. The adoption of designs used to serve urban loads that do not take into consideration the unique design implications of serving rural populations, including the widespread use of three-phase lines and oversizing of transformers and conductors. This chapter will review variables that affect these costs and illustrate how design modifications might reduce cost. As noted in Chapter 2, variants of either of two basic configurations-the European and the North American-are used worldwide for electric power distribution. The suggestions for cost-reductions made in this report apply to both configurations. However, the actual configuration selected can itself also affect cost. For example, by the early 1970s, Tunisia's electric utility had not yet extended its distribution systems far from the urban centers, and it took the occasion to assess the cost and other advantages of converting to the North American system. It concluded that, under circumstances found in that country, savings in the range of 18 to 24 percent would result, at which point it proceeded with the implementation of the North American configuration!7 Determining which configuration is the most cost-effective is a site-specific endeavor involving a comparative costing applied to the actual situation, as was done in the case of Tunisia. It should be noted that by now most countries already have well-established designs and trained staff, and conversion at this late date may no longer be cost-effective. Furthermore, it is not clear that cost is the predominant factor in selecting one option over the other. Of greater importance may be more-amorphous issues concerning safety, reliability, versatility, and flexibility. 15 16 Reducing the Cost of Grid Extension for Rura% Electrification However, one feature of the North American configuration that has resulted in cost savings is the wide- spread use of single-phase distribution. The fact that this feature is even being used increasingly by those who use the European configuration seems to confirm that there is some virtue to this feature. The impact of single-phase construction on cost savings is addressed later in this chapter. Line Design Before even considering any alternative technical clesigns to reduce the cost of MV lines, it is necessary to ensure that the poles, conductor, and line hardware incorporated in existing designs are used optimally and that the lines are efficiently designed and constructed. For example, spans should be maximized to take advantage of the strength of conductors while ensuring a generally acceptable degree of safety. Con- ductors should be optimized to handle realistic demands expected over the life of the system with accept- able losses; they should not be oversized. Pole lengths should not far exceed those necessary to meet established ground clearance requirements. Usable pole strengths should be established using realistic safety factors. Finally, designs should be standardized to minimize the use of specialized engineering expertise, which adds to the time and cost of line design. Poles As previously seen in Figure 2, poles are often the costliest single component required for grid extension and are the obvious area in which to focus in attempting to reduce cost. Several options are possible for reducing pole cost, including the use of - Underground cabling to eliminate the needs for poles altogether, - Shorter poles to reduce cost of materials, v Longer spans to reduce the number of poles, and * Alternative pole designs. Underground Cabling An obvious way to reduce pole costs is to do awaoy with the poles altogether and rely on underground cables. In addition to economics, however, aesthetics is a driving force behind the growing use of this option, whether in a new housing development in suburban San Francisco or for the micro-hydropower mini-grid in Namche Bazaar, Nepal, the last village on the trekking route to the Mt. Everest base camp. Another advantage is reduced exposure to the elements-winds, ice, and tree branches-and decreased susceptibility to outages or life-threatening situations. On the other hand, an overriding deterrent to the use of underground cables is its cost: underground construction costs at least twice as much as using overhead lines. Several other important disadvantages are associated with underground construction when used in areas where a potential future increase in demand or in the physical extent of the system is envisioned: * Line capacity cannot easily be increased eiither by adding another phase conductor to a single- phase line or by upgrading the conductor size. * Making joints along a line or tapping a line to serve new consumers is difficult and costly and requires specialized training. 3. Factors Affecting Cost 17 * Underground lines must be carefully mapped and these maps readily available so that the location of these lines is precisely known when access is required for extensions, taps, or repairs in the future. * Locating and repairing underground faults requires suitable equipment and training. Consequently, although underground cabling may eliminate the need for costly poles and have several other positive attributes, these rarely outweigh the significantly higher costs associated with the conductor and its installation as well as with future expansion and repairs. If concern centers on cost, this would generally be an option of last resort. There are exceptions to this rule, of course. For example, underground construction might be the least- cost approach in areas where overhead lines are susceptible to storms, such as typhoons or cyclones, because of the high cost of replacing poles that fail prematurely (p. 21). Under these conditions, the life- cycle cost of poles and their replacement might exceed the cost of underground construction. On islands in the Pacific, another circumstance prompting the use of underground cabling is the presence of expansive coconut plantations: in addition to susceptibility to wind damage, overhead distribution lines require the removal of large numbers of trees along the right-of-way, representing lost income to their owners. Shorter Poles Countries around the world use poles that are considerably longer than necessary to achieve the required line-to-ground clearance. For example, in Laos, three-phase lines with 80-meter spans over level terrain are frequently constructed using 12-meter poles and aluminum-conductor, steel-reinforced (ACSR) conductor, while in India 8-meter poles are used under similar circumstances. Smaller girths are possible with shorter poles, and reduced girth and length each lead to reduced cost. Reducing the length of a treated wooden pole 17 200 percent, from 12 to 10 meters, decreases the cost of a _ pole by 24 percent (assuming U.S. pole costs; see 0 150 Figure 6).6 A further reduction from 10 to 8 meters decreases the cost by another 28 percent, for a total _ cost reduction of 45 percent. With the pole being a 0 50 - major contributor to the cost of a line, this reduction should have a noticeable impact on the cost of grid 0 extension. 6 8 10 12 14 Pole length (m) Therefore, although 35-foot (10.6-meter) poles are Figure 6. Approximate costs for Class 5, commonly used in the United States and 12-meter CCA-treated Southern Yellow Pine poles in poles are routinely used in a number of countries the United States around the world, neither length need be the norm 6 This assumes the need to withstand the same transverse poletop force. 18 Reducing the Cost of Grid Extension for Rural Electrification when extending lines into rural areas. For example, in central Nepal, fabricated steel poles beginning at 8 meters are used in private RE projects. In India, both pre-stressed concrete poles and rectangular hollow steel poles in the range of 7.5 to 9 meters are used for I 1-kV lines. However, the extent by which poles can be shortened is clearly limited. This is established by the minimum acceptable clearance between the lowest conductor and the ground (or any structures found under the line). For example, according to the National Electric Safety Code (NESC) in the United States, the minimum clearance between open supply conductors (rated up to 22 kV) is 5.6 meters when located above roads subject to truck traffic and 4.4 meters above spaces accessible only to people. In the more densely populated areas, joint use of utility poles by cable TV and telephone companies requires poles of additional height to permit adequate clearances between these various sets of cables and between these cables and the ground. However, in most rural areas in non-industrialized countries, this is not presently of concern. In fact, the evolutioin of more cost-effective technologies such as direct broadcast television and cellular telephones may irnean that joint use of poles may not even be a future concern in rural areas. Longer Spans In addition to using shorter poles for a given span to reduce cost, the cost of poles can be further decreased by reducing their number per kilometer of line through the use of longer spans (see Figure 7). Allowable span is set by several factors: the need to maintain adequate line-to-ground clearance for safety purposes, adequate line-to-line clearance to prevent clashing of the conductors and ensuing faults, and strength of poletop insulators. To maintain adequate line-to-ground clearance, longer poles would be required because longer spans imply larger sag if conductor strength is not to be exceeded. So although fewer poles would be needed per kilometer, each pole would be costlier because of both its increased length and diameter.7 Figure 7. Lines in Bolivia (left) have significantly longer spans than in Laos (right) in similar types of terrain. 7Longer poles would require larger cross-sectional areas to counter the increased bending moments due to (1) the greater wind loading on the conductor and pole (because of the greater diameter presented to the wind by longer spans and larger poles) and (2) the fact that transverse forces (wind forces and conduction tension at deviations along the line) act higher on the pole. 3. Factors Affecting Cost 19 Figure 8 illustrates how the length of poles varies with increasing span in order to maintain the necessary ground clearance-in this case, about 5.6 meters per the NESC-and the resulting effect on line cost, not including labor. 16 r $8,000 14 $7,000 E12 $6,~~~~~~~~~~~~~~~~~~000 E~ E 1 2 --$6' .10 $5,000o *L 8 $4,000 0 6 $~~~~~~~~~~~~~~~~~3,00 0 4 ~~~~~~~~~~~~~$2,000 S 2 ~~~~~~~~~~~~~~~~~$1,000 60 80 100 120 140 160 180 200 220 240 Span (m) Figure 8. Relationship between span, pole length, and line cost Note: The bars represent the heights of standardized poles needed to maintain the required ground clearance for different spans. The trend line decreasing to the right indicates the effect of span on the unit cost of construction. In this idealization, a straight #2 ACSR three-phase, three-wire line over level, unobstructed terrain is assumed-i.e., no guys, deviations in direction, or double crossarms. Costs for El Salvador are assumed. Under these assumptions, line costs decrease with increasing span, but this decrease becomes insignifi- cant for large spans. Actually, beyond a certain point, the difficulty of finding poles of sufficient length prevents a longer span or causes line cost to increase. Using shorter spans results in less sag, and shorter poles can be used to maintain the minimum ground clearance requirements. Shorter poles are less costly, but their increased number per kilometer results in a net increase in cost. Although spans closer to 200 meters would have the lowest cost for the idealized line considered in this example, significantly shorter spans are commonly used for the following reasons: * Longer spans may make it difficult to follow a winding road, accommodate the terrain, or clear structures; * Longer poles are more difficult to find; and * Minimum clearances considerably in excess of the 5.6 meters are used. The use of long spans is limited by the paucity of adequately flat terrain. However, this example does illustrate that countries should consider considerably larger spans than are conmmonly used. In El Salvador, 10.6-meter poles with spans of 130-140 meters are commonly used. This stands in comparison to an average span of 90 meters with poles of similar lengths in the field data gathered (see Appendix A). Because the terrain forces deviations in the direction of the lines, six to seven guys per kilometers are typically used in El Salvador, at an additional cost of about $100 for each guyed pole. 20 Reducing the Cost of Grid Extension for Rural Electrification A single-phase European design usually requires crossarms supporting a conductor at each end. The conductors for a single-phase North American design are usually installed in a vertical configuration to save on the cost of crossarms and associated hardware."' A vertical configuration would initially seem to imply the need for longer poles to maintain similar ground clearances as with the horizontal, European configuration. However, less ground clearance is required for the lower, neutral conductor used with North American construction than for a phase conductor. For example, in the United States, although the NESC specifies a minimum vertical clearance of' 14.5 feet (4.4 m) for a phase conductor in areas only accessible to pedestrians, only 9.5 feet (2.9 meters) is required for the lower, neutral conductor. Caution should be exercised when considering increasing span by using a single-phase line: If a real possibility exists that the demand along the line will increase to a point that the line must be converted to a two- or three-phase line within its lifetime, span length should anticipate accommodating a larger number of conductors. But this is not as important an argument against the use of single-phase lines as may first appear. Single-phase lines have considerable capacity, and it may be a long time before such a line requires replacement with a line of higher capacity. Even in an industrialized nation like the United States, the widespread single-phase service first introduced about 60 years ago in rural areas continues to provide more than adequate service today. Use of single-phase distribution lines still predominates in many part of the United States, in spite of the large farms and commercial establishments found in these areas. (See page 35 and following for a further discussion of the suitability of single-phase construction.) Reducing the cost of grid extension by increasing the span and reducing the number of poles can be pur- sued one step further. When maximum span is lirnited by the need to avoid clashing of adjacent conduc- tors or by the wind loading on two conductors, restricting the line to the use of only a single conductor removes or reduces this constraint. This configuration, commonly referred to as the SWER (single-wire earth-return), uses a single phase-conductor and relies on the earth as the return path. For a given pole length, the only factors limiting span would then be the tensile strength of the conductor, the strength of poletop insulators, and the required ground clearances. Nearly 200,000 kilometers of SWER line is used in Australia to serve its dispersed rural population. In the state of New South Wales, use of SWER permitted a saving of at least 10 percent when compared to a conventional single-phase system.v" If steel conduactor is used, spans of 200 to 300 meters are possible, with typical sags of 2.5 meters. In the state of Victoria, the use of SWER is said to result in a saving of 30 percent in comparison to the capital cost for a conventional single-phase system. The distribution system requires only 50 percent of the components necessary to build a conventional single-phase system, but savings are less because more extensive grounding is required. The cost incurred for grounding is approximately 30 percent more than that associated with conventional single-phase systems, and the cost of losses is also greater; however, offsetting these is the reduction in maintenance costs because of the reduction in (l) the number of components used and (2) the width of the right-of-way requiring periodic clearing."" In Laos, the proposed use of a single-phase SWER configuration is expected to halve the number of poles from 12 to 6 per kilometer. Estimated cost of imaterials (not including labor and transportation) for SWER construction is expected to be $3,100 per kilometer, whereas single-phase (phase-phase) construction costs $4,600, or roughly 30 percent more. 3. Factors Affecting Cost 21 Alternative Pole Materials and Designs Poles can be made from a variety of materials, most frequently wood, concrete, and steel. None of these has a clear-cut advantage in all situations, and both cost and specific attributes associated with the various options are factors that should be considered in the selection process. Before reviewing each of these options, however, it is important to note that the quality and strength of the poles selected should not be compromised in the process of reducing cost. Simply having to replace each pole once during the expected life of a system because of poor quality effectively doubles the cost of the pole for that line. The cost of labor adds further to the total because replacing a pole can cost considerably more than its initial installation. For example, in El Salvador the installed cost for a simple pole structure (i.e., the cost for the pole and poletop assembly and for framing and setting the pole) for single-phase and three-phase lines is $400 and $570, respectively. However, the cost for replacing this structure-including a new pole but assuming a de-energized line and reuse of all the poletop hardware except for armor rod and wire ties-is about $500 and $700, respectively. Replacing the pole while the line is energized increases this cost by 50 percent. And if the pole includes other hardware-such as guys, transformers, or streetlights-that needs to be exchanged between the old to the new pole, costs further increase. Ctonsequently, rather than costing $570 per simple installed pole for a three-phase line, the total cost for that structure, including a replacement pole, would be about $1,300, effectively resulting in a total undis- counted life-cycle cost that is roughly twice the cost of the original structure. Replacing the pole while the line is energized pushes the total to $1600, about three times the original installation cost.8 Because poles are the most costly item of a line, short-lived poles have a significant impact on the life-cycle costs of a line. Eixperience in the United States confirms these costs. For example, according to the Benton Rural Electric Cooperative, the cost of replacing a three-phase pole installed in the state of Washington is about 150 percent of the installed cost of the original structure and 200 percent if the pole is replaced while the line is energized. Consequently, although using less-durable poles can reduce cost, it can considerably increase the discounted life-cycle costs of a line. This is especially true in countries where the cost of labor is high. Even in countries with lower labor rates, however, the need to maintain a poorly designed line diverts resources that should rather be utilized in broadening the reach of RE rather than simply reinforcing what has previously been done. The remainder of this section discusses the relative merits of wood, concrete, and steel in pole construction. 8This assumes the pole lasting half of its expected life. Use of inadequately treated wood poles has led to poles with even shorter lives, further increasing the life-cycle cost per pole. 22 Reducing the Cost of Grid Extension for Rural Electrification Wood Treated wood poles have been widely used for electrification worldwide because they exhibit a variety of advantages. These poles * Can be a produced and treated locally, * Are lighter than the equivalent cast concrete pole (the common alternative) and easier to handle in the field, * Are easier to climb, * Are not susceptible to breakage during transport and handling, * Rely on a raw material that, unlike cement. and steel, is not energy-intensive in production, and * Permit greater flexibility in the placement of mounting bolts and facilitate later modification in the field. Properly treated wood poles have been proven to last for decades, even in wet environments (see Figure 9). Any decay is likely to first occur at ground level, where conditions for decay-moisture and air-are most optimum. With a groundline treatment procedure incorporated into a wood pole line inspection and maintenance program, this can be increased considerably. Furthermore, wood poles are not adversely affected in coastal zones where airborne salt can cause corrosion of steel poles or the reinforcing steel in concrete poles. i Other benefits of using wood poles include the following: * Local plantations permit self-sufficiency in the pro- duction of one of the costliest components of an RE program, thus creating employment, reducing the need for foreign exchange, and lowering the cost of RE. * Properly managed, wood is a renewable resource with wood poles, requiring much less energy for their "manufacture" and contributing no net carbon dioxide or other greenhouse gases in the process, unlike the case Figure 9. In some areas, properly with the production of concrete or steel for poles. treated poles, like the one above * Fuelwood from offcuts and from ongoing right-of-way treated in 1947, spend most of their clearing can serve as a low-cost, easily usable, efficient, lives in water or water-logged soils. and renewable fuel for cooking and space heating, (Eastern shore of Maryland, United thereby reducing electricity demand aDd associated States) construction costs (see Appendix B). * Increasing forest cover for pole production in marginal areas can produce numerous environmental benefits, including reduced erosion of land and sedimentation that leads to the destruction of riverine habitats, improved ground water quality and quantity, more abundant and diverse wildlife, and opportunities for increased employment opportunities from processing a range of forest products. It also serves as a, sink for carbon dioxide, a gas increasingly recognized as contributing to global warming and its adverse implications. 3. Factors Affecting Cost 23 * In a number of countries, rural households have little disposable income, and the problem facing RE programs is the inability of these households to cover the cost of connection as well as the cost of energy. Growing trees for poles may be one option requiring few financial and labor inputs, thus reducing the cost of electrification. It can also provide a regular income to rural households that, in part, can be used to cover the cost of their electric service. In a growing number of countries, the principal obstacle to the local production of wood poles is the lack of existing forest reserves with suitable trees. It is possible to plant trees specifically for pole production, but adequate lead time is required until newly planted trees can be harvested for this purpose. Tropical pines can produce a 9-meter pole in about 15 years but have limited strength. Faster-growing soft wood species exist, but these tend to be weaker. More commonly found hardwood species, such as eucalyptus, are another option, but these do not offer good preservative penetration and retention. However, because poles will continue to be in demand for expanding RE as well as for replacing damaged existing poles, the need for poles will continue decades into the future, well after any tree plantation starts yielding trees of adequate dimensions. Furthermore, the advantages of using wood poles should be sufficient incentive for a national commitment to the creation of local tree plantations, possibly in collaboration with other govemment departments, nongovemmental organizations, or private entrepreneurs (see Box 1). The quality of, and costs for, treated wood poles available from around the world can vary considerably. Table 1 illustrates the wide range of costs Bangladesh received in response to a single request for bids specifying CCA Type C treatment, kiln-dried 9- and l1-meter poles with Table 1. Average Bid Price from Several Suppliers of no pre-treatment decay, and generally Treated Wood Poles following the specification established Average cost following the specification established Pole description per pole ($) by the Rural Electrification Board 1. South Africa creosoted radiata pine 111 (REB) of Bangladesh. Incidentally, the 2. South Africa CCA radiata pine 112 effectiveness of these specs has been 3. Argentina CCA eucalyptus 151 illustrated by the fact that none of the 1 4. South Africa CCA radiata pine 151 million U.S. poles the REB has 5. Norway CCA scotch pine 188 6. Finland creosoted scotch pine 213 installed throughout that country has 7. Chile CCA radiata pine 216 shown any signs of decay in spite of 8. Finland CCA scotch pine 228 the wet tropical environment in which 9. United States CCA southern yellow pine 242 they are used.ix The desire to reduce the cost of RE should not drive pole selection at the expense of quality. A previous example already illustrated how the premature replacement of poles because of unexpected decay can significantly increase their life-cycle cost. Therefore, in selecting the most cost-effective wood pole for a project, the selection, pre-treatment handling, and treatment of poles should be carefully and knowledge- ably evaluated. 24 Reducing the Cost of Grid Extension for Rural Electrification rurl areas. ,ti aso eonie h dwnligsureofrs resorce ainhir owncoutran ithe high cost in imotn pol fro m overse ,as. h Po w e Us e e e o m ent ivisioSwn f th C o p r tiv Se v c s D ep m n of the NE A inii t d4 memerhi in som co rtie is plntn aE cpeo t zreesonthemme'sonn. Upnmturity, te coopst a9gree to 500 tre peri h ctae It is expecte-w0d tha the co-op will sav roughS5ly 5 pecn ove the curret prc of impote poles. At anf004 To esur long, liS0fe7, poe havet bfechemica.lly treatedV7[9. u hrnsprainopls to centralized poetramnt plnt aroud th co:untr.cslyand w oul atles.i part,;"Soi. g ngtehe'daaesfgrwntes in"ohe ara tU 0sowerved by0 the coea tie teslve b.rte aetob sed thisreasn,the'Fr est Prdg t Re serc andDeveom ;ent Isiuei Laun ha develpe a0 devicet00 fo th in sit traten of woo poe thog hihpesr sa dipacmn A, cylindrical0t; pres 0 tsure 0 ca is fitte over:0 th base of a{5 jel felledg0 0jB S 0Si i000 tre (FiB{ 00 S!gur 10). A water-borne0t prsvtv souto is the inrdue into. ths cpadfre ptruhtebotmo h re hsfre th spou, evig h prsrvtv behind. Up to two poles can0 be trae simultanousy wit treament tie of up to seea hus, dpningo a range- of vaibls Th treain eup nt cots'5,00wtha11-hrepwr leticmtorad'821)wth a -orpwediesl aine0X5i%t Curnty ax X > bot 28 , ;' ru al ' elcti copratve an enrerner ar usn thi tramn plantRRBBRB BXB B>y> ;R>>;B0B +00t in hePilppns,w th a prodution000.t Pnnr o Wodpoe Podmia Firg.a 10.cur pdjstabye sthee fingerUse Deemeunte Dvson. oprtv evcsDprmn,Ntoa the pressure cap restrain the rubber seal when the preservative within the cap is pressurized. 3. Factors Affecting Cost 25 In the case of the bids in Table 1, some were found to be non-responsive because of the use of other preservatives (bids 1 and 6) or other specifications (bids 1-4). Some (1, 2, 4, and 7) were from plants operating under conditions that encouraged pre-treatment decay of poles (which quickly reduces pole bending strength and can prevent proper loading of preservative). Bid 5 was finally accepted, and although the initial cost may be high, this choice may well lead to lower life-cycle costs. In fact, the most expensive pole on this list also carried with it a 40-year "replacement or money-back" guarantee in writing, backed by a major U.S. bank. This essentially guarantees the life-cycle cost of the pole. Concrete Where wood poles are not an option because suitable poles are not grown locally or the cost of importing them is too high, steel-reinforced concrete is a common alternative. This permits local manufacture with relatively inexpensive, readily available materials: cement and reinforcing steel. Disadvantages can include the increased cost of transport and difficulty of handling due to their weight, increased breakage during transport and handling, and susceptibility to failure due to corrosion of the reinforcing steel because of either the environment or contamination within the concrete. Because concrete has little strength in tension, steel is embedded in the concrete to provide this strength. Forces imposed by external loads are transferred from the concrete to the steel through a bond between the two. This bond is formed by the chemical adhesion that develops at the concrete-steel interface, by the natural roughness of the surface of hot-rolled reinforcing bars, and by the closely spaced, rib-shaped surface deformations on the bars, which provide a high degree of interlocking of the two materials. The several pole designs that are commonly used include * Cast reinforced concrete * Cast pre-stressed concrete * Spun concrete. Although cast reinforced concrete is the easiest and least costly N design, it yields the poorest strength characteristics. Reinforcing steel or "rebar" is simply placed in the forms prior to pouring the - concrete (Figure 11). Reinforcing steel has no initial stresses; these stresses only develop as the structure is placed under load. / As the structure begins to deflect, a portion of the concrete is placed under tension and can begin to develop hairline cracks before the steel begins to provide the necessary tension to coun- teract the imposed load. This design may also be subject to voids or variations in density, depending on the actual manufacturing process used. Fig. 11. Steel reinforcement placed in a mold ready for casting at an iso- lated site in Indonesia. Completed poles at the left are curing. 26 Reducing the Cost of Grid Extension for Rural Electrification In cast pre-stressed concrete, the reinforcing steel is pre-stressed and is under tension even before the structure is placed in use. Furthermore, special pre-stressing steel with several times the tensile strength of reinforcing steel -in the form of either wires, cable, or bars-is used. Pre-tensioning and post-tensioning represent two alternatives for pre-stressing the steel. However, only pre- - tensioning reinforcement is used in the production of poles. In this case, the pre-stressing strands are tensioned between massive abutments in the casting yard prior to placing concrete in the beam Figure 12. Reinforcing steel is stretched between two forms (Figure 12). The concrete is anchors by the winch (right, in the foreground) and secured then poured around the tensioned in that position. On the left, poles poured nearly end to end strands. After the concrete has for the length of the factory are left to cure (Thadeua, Laos). attained sufficient strength, the strands are cut. As they try to collapse back to their original length, the pre-stressing forces are transferred to the concrete through the bond and friction along the strands, chiefly at the outer ends. Spun concrete begins with a "cage" of reinforcing rods placed into a mold into which concrete is added and rotated for up to half an hour. The pole is then steam-cured for several days before being removed from the mold and left to cure for a month. The centrifuging of the mold permits making the center of the pole hollow, reducing its weight without significantly reducing its strength, and leaving a shell of denser concrete. As with the ordinary cast concrete poles described above, spun poles can be made of unstressed or pre-stressed reinforcing steel. Steel Where a grid must be extended to areas without vehicular access, wood and concrete poles have the disadvantage of being too heavy and bulky if they have to be carried. Some efforts have been made for small, isolated projects to cast poles either on-site or even in-place. But these poles, which are made simply of reinforced rather than pre-stressed concrete, have limited strength. An alternative has been to use steel poles. Their construction permits a pole to be fabricated of smaller sections that can be easily transported, by porter if necessary, and assembled on-site. The strength of steel is predictable and steel poles can be designed ancl manufactured to more exacting tolerance. Because steel is susceptible to corrosion (rusting), appropriate precautions must be taken, including galvanizing or painting. One design for such poles originated from the work of Nepal Hydro & Electric Pvt. Ltd. of Butwal (Figure 13). Slightly tapered tubular poles comprise sections made of 1.5- and 2-millimeter plates, each 3. Factors Affecting Cost 27 with a length of 1.25 or 2.5 meters, and galvanized with a zinc coating at about 600 grams per square meter. For .N~i transport and storage, sections are placed inside each I - other. Each section weights from 4 to 60 kilograms, per- . mitting one and sometimes more pole sections to be carried by a single individual. Assembled, these become poles with lengths of 5 to 17 meters. Cost is about $1.30 per kilogram. For example, a lighter-weight (i.e., 1.5- [ *t ??>- millimeter construction except for the base section) 10- - meter pole costing $130 can handle a maximum transverse poletop load of 130 kilograms without guys. A heavier-weight and slightly longer 10.6-meter pole costing $310 can handle a maximum load of 540 kilograms. Another approach to design is utilized for 1 1-kV and LV lines in India.x Poles with a length of 7.5 or 8.0 meters are assembled from two rectangular steel sections of different diameter, one being inserted about 0.2 meter Figure 13. Sections of a steel pole fabri- into the other. They are joined by bolts as shown in cated in Nepal easily can be carried by porters to isolated villages. Figure 14. The larger section weighs no more than 60 kilograms. These poles are designed for a maximum PVCepA working poletop load of up to 200 kilograms and are painted with red oxide primer to prevent rusting. r im Conductors - weld In terms of cost per kilometer of line, the conductor gen- -____ erally represents the second costliest component. Mate- e _ F rials used in the manufacture of conductors are usually 16 rms -o limited to a combination of copper, aluminum, and, occasionally, steel. Figure 15 presents an idea of the cost eeltI L l for conductors made of these materials. Factors that holow steel affect the life-cycle cost of the conductor are the fol- lowing: -Fi * Size NOIE: A sidt"reblote of steel 5hd be welded at bottow * Required number of conductors Dinot to noe. * Materials used in construction. Figure 14. A steel pole design prepared by the Rural Electrification Corporation of Proper Sizing India. Higher costs than necessary can arise from oversizing the conductor. In addition to the increased cost of using heavier conductors, greater structural requirements for poletop hardware and poles and increased labor inputs also increase cost. 28 Reducing the Cost of Grid Extension for Rural Electrification The first step toward minimizing life-cycle costs for the conductor is to realistically 2,000 assess the loads to be met by the line * AAC __ during its life. Similar geographical 0 1,60 Copper regions that have already been electrified, Steel regions ~~~~~~~~~~~~~~_D 1,200__ with similar economic potential, should be E E surveyed to serve as a basis for assessing 800 - __ average initial loads as well as the growth __ ____ of load in new regions. The already 0 400 __. r electrified regions surveyed should s _ ___ preferably have 24-hour, grid-connected 0 service to ensure that the documented loads Conductor area (mm2) and load growth are not constrained by _-I limited generation capacity. However, Figure 15. Some indicative conductor costs from these regions could be supplied by a diesel around the world (Bangladesh, Bolivia, Indonesia, or other isolated generation source as long Laos, Nepal, Philippines, United States). as it is clear that the demands served by these isolated generators have not been suppressed because of either limited hours of operation or limited generation capacity. Projections of loads in areas to be electrified made on the basis of loads in areas with suppressed demand would tend to understate the actual demand to be met in the new areas. Consumers in the surveyed regions should also be paying tariffs similar to those projected in the new areas to be electrified. In projecting existing electricity demand for a new area to be electrified, one must be alert to the impact on load and load growth in the area caused by such factors as the level of disposable income, the presence of raw materials or industry, the potential for tourism, and access to the market for goods that might be grown or produced locally. In the interests of minimizing the cost of grid extension, although it is necessary not to underestimate the load over the foreseeable future, it could be equally important to consider making most effective use of line capacity. This would be achieved through demand-side management, i.e., managing electrical demand on the system in order to maintain as constant a load as possible. Examples include the following: * In the villages around Aserdi in central Nepal, a MV line serves three types of loads: lighting (mostly in the evening), hulling of rice and milling of grain (during the day), and a water pump at the end of the line. If demand increases to the point that it affects the performance of the line, the pump at the end of the line could be operated whenever excess line capacity is available, because water is stored in a reservoir supplying a gravity-fed water-distribution system. Also, a capacity-based tariff is used for small domestic consumers in the area.9 This is less costly 9 With a capacity- or demand-based tariff, the consumer pays for using up to a pre-selected level of power (e.g., 25, 50, or 250 W) but can use this power for an indefinite peiriod of time. Rather than paying a tariff based on the actual energy (in kWh) consumed-which is measured by an energy meter that periodically must be read and billed by the utility-the consumer pays a fixed monthly tariff. To ensure that the household's consumption does not exceed its pre-selected level of power, any of several types of current limiter is used to restrict demand. 3. Factors Affecting Cost 29 to administer because no meter, meter reading, or billing is required. It also tends to increase the load factor (leveling the power demand) if the appropriate electrical end-use equipment is readily available. For example, to encourage people to cook using electricity rather than firewood- increasingly difficult to find-without the peaks usually associated with electric cooking, various designs for low-wattage heat-storage cookers have been developed and are being promoted. These are designed to be plugged in most of the day when excess capacity is available in the home, storing heat that can later be used for cooking or heating when needed. In the Aserdi region, the 250-W limit on consumption was specifically set with this use in mind; it permitted the simultaneous use of the cooker and one light. Although daily load factors of 20 to 30 percent are commonly associated with isolated plants in Nepal and elsewhere, the 60 to 80 percent load factors at this site illustrate their success in making effective use of line capacity by smoothing the load profile.x" * Large peaks caused by cooking with cheap, commonly available hotplates can easily more than quadruple the demand placed on a distribution system and increase construction and operations costs accordingly. Appendix B suggests that incorporating community woodlots as an integral part of an RE program could be an effective means of reducing these costs. Electricity would then be used to meet specialized needs where electricity is most efficient (especially for motors, lighting, and entertainment) and cheap, readily available fuelwood would meet heating require- ments for domestic and industrial uses. Once the nature of the loading has been determined, minimum cost can be assured by following the stan- dard approach for properly sizing the conductor to meet the expected load and load growth. In this proc- ess, both the voltage drop at the end of the line as well as energy (kWh) losses along the line-both of which depend on conductor size-can be kept within acceptable bounds. Number of Conductors Probably the most significant approach to reducing conductor cost is to use less conductor, either by using higher distribution voltages or by using single-phase line extensions with adequate capacity to meet the projected load in the service area. As is described in the next section, use of single-phase lines requires only one or two conductors rather than three (European design) or four (North American system). Reduction in the length of the conductor can range between 33 percent (from three- to single-phase in the European configuration) to 75 percent (from three-phase with the North American configuration to SWER). Cost-savings due to a change in line configuration and in the number and size of conductors is covered later ir this chapter (p. 31). Materials Used Materials used in conductor construction include copper, aluminum, and steel. The argument can be made that a capacity-based tariff results in inefficient use of electricity, with villagers, for example, leaving lights on all day. Although this is possible, villagers quickly realize that leaving lights on all day results in the need to frequently replace lightbulbs, adding unnecessarily to their domestic expenses. Furthermore, a capacity-based tariff should not be used with larger consumers, as they can easily cover the cost of the meter and meter-reading. 30 Reducing the Cost of Grid Extension for Rural Electrification Copper Copper has the lowest resistivity of the three materials commonly used for distribution lines and is the costliest of the three. However, it is heavy relative to its strength. Consequently, forms of copper conductor have been developed to address this. One form is Copperweld, a conductor with a steel core (to impart strength) and covered with a thickness of copper (to reduce its resistance). Although it is a costly conductor, it may prove the most economical life-cycle solution in cases where the local environment could lead to corrosion of the line. For example, on a system on the east side of the island of San Andreas in the Caribbean, ACSR lasted only about four years and has since been converted to copper. Aluminum Because aluminum is a relatively good and inexpensive conductor, it is the most widely used. Its conductivity-to-weight ratio is twice that of copper and its strength-to-weight ratio is 30 percent greater. It comes in a variety of forms, including Aluminum-conductor, steel-reinforced (ACSR), the dominant conductor; * All-aluminum alloy conductor (AAAC); and * All-aluminum conductor (AAC). The ACSR conductor is composed of a number of strands of aluminum wire wrapped around a core of one or more strands of galvanized steel to provide its strength. To avoid the use of galvanized steel, which tends to corrode when used in conjunction with aluminum, AAAC is sometimes used. It retains the strength and current-carrying capacity of ACSR but is lighter and resistant to corrosion. AAC is soft and is the least expensive of the aluminum conductors but has a lower tensile strength; it is more commonly used with LV spans. It may be difficult to decrease the capital cost of the conductor beyond that obtained by (1) properly sizing the conductor over the design life of the installation or (2) using fewer conductors, as with single- phase distribution. However, because corrosion of the line reduces its service life, the improper choice of conductor can increase its life-cycle cost. Therefore, the preferred option among the conductor options available is in part dictated by its compati- bility with the environment in which the line is to be built. Because of its cost-effectiveness, ACSR con- ductor is one of the most commonly used. However, in an environment containing industrial pollution, the galvanizing that was applied to the steel strands acts as a sacrificial anode and is eventually consumed. The steel then deteriorates, diminishing in strength and lifespan. However, industrial pollution is usually not a concern in rural areas. In a salt environment, a different corrosion mechanism occurs. The salt forms an electrolyte between the steel and aluminum conductors and the galvanizing corrodes, exposing small areas of steel. Then a galvanic reaction is set up between the steel and the aluminum, with the aluminum becoming the sacrificial anode. This results in the rapid loss of aluminum, followed by a steadily increasing resistance to current flow at the affected location. This failure mode leads to a shorter life than if only industrial pollution were present. In these circumstances, AAC or AAAC could be used-and the latter is generally preferred because of its higher strength. However, depending on the precise environment and extent of the pollution, this conductor may 3. Factors Affecting Cost 31 not be the best solution. For example, in Barranquilla on Colombia's Caribbean coast, AAAC lasts as little as 10 years because of industrial pollution and salt spray. Steel Low-cost steel conductor has considerable tensile strength for its weight. When used for line extension, it permits an increase in the permissible span, thereby reducing cost through the use of fewer poles per kilometer. Although the greater resistance of steel compared to that of either copper or aluminum often discourages its use, a higher voltage can partially make up for the increased resistance. Corrosion is also a problem, but this can usually be addressed by using galvanized conductor. Steel conductor has been used with SWER systems where spans are limited only by conductor strength and not by proximity to other conductors. Poletop Assembly Although the cost of poletop assemblies (including crossarms and braces, insulators, and associated bolts) is generally relatively small, Figure 4 does illustrate that it can occasionally be significant. Relying on pin insulators rather than on post or suspension insulators wherever possible can reduce insulator costs. Not only are suspension insulators, the required shoe support ...... for the conductor, and the hardware required to attach this assembly to the crossarm more expensive than pin insulators, but it takes two and sometimes three suspension insulators to -. replace each pin insulator on a crossarm. For the North American configuration, costs for the crossarms -A is eliminated when a single-phase configuration is used (see '.4 Figure 16; also see Figure 30 on p. 52). For all three-phase configurations, crossarms can be eliminated if post insulators are mounted horizontally off the pole in a vertical configuration. However, in this case, the saving from not using the crossarm will be exceeded by the increased cost of the Figure 16. The simplicity of the insulators (as well as possibly the increased pole length or poletop assembly associated with single-phase (phase-neutral) distri- reduced span required to maintain the required ground clear- bution is readily apparent. ance). Line Configuration As noted earlier, MV lines into rural areas of non-industrialized countries have typically consisted of three-phase lines, an extension of the practice found in urban and peri-urban areas that were the first electrified. This is especially the case in countries influenced by the European colonizing powers, where the distribution systems are based primarily on a three-wire, three-phase configuration. The driving forces behind the adoption of a three-phase line rather than a single-phase configuration is its increased efficiency for transmitting power. Although the conductor for a single-phase line of "European" design would cost 67 percent of the cost of the conductor required for a three-phase line, only 50 percent of the original power could be transmitted for the same conductor size, line voltage, and voltage regulation (i.e., voltage drop). For the North American configuration, the decreased efficiency is 32 Reducing the Cost of Grid Extension for Rural Electrification even greater: for a conductor savings of 50 percent (by going from four to two conductors), only about 17 percent of the power can be supplied (assuming the same phase-phase voltage as above).'0 Although the rationale of using three-phase lines for increased transmission efficiency is valid, this applies more to high-voltage, alternating-current transmission lines as well as to MV lines serving larger load centers. In these cases, the larger current-carrying capacity associated with three-phase lines is essential. However, for RE, lines are frequently needed to serve small load centers at some distance from the main line. In these cases, even with the smallest acceptable conductor, the capacity of a conventional three- phase line is still too great. For example, an 11-kV, single-phase line constructed with a very small, #6 (13-mm2) ACSR conductor could be used to serve a load of 1,000 kW-km, with voltage regulation still within 4 percent. Such a line could serve two remote communities of 100 to 200 households each, located 20 kilometers from the main line, each with a coincident peak demand of 25 kW. (This reflects a typical demand for grid-connect rural consumers in countries around the world.) If single-phase capacity is adequate to serve the expected load, there is no use in going to more expensive, three-phase construction. Even if more capacity were required than is possible using a single-phase line of given design, converting from single- to three-phase construction is not the only solution. Simply increasing conductor size can still be less expensive than reverting to three-phase construction.x"i Using a higher operating voltage is another possibility (see p. 37). In summary, a two-wire, single-phase configuration--either the European or North American variant- provides several ways of reducing the cost of grid extension to serve rural loads: * A smaller length of conductor is required (even though a somewhat larger conductor or a higher voltage might be needed, depending on the projected demand). * Fewer poletop assemblies are required (furthermore, a crossarm and braces or equivalent are not required if the North American configuratSion is used). * In cases where crossarms are used, wider spacing of the poletop insulators permits longer spans and therefore fewer poles before being limited by clearances required between conductors (unless, as mentioned earlier, provision must be made to later convert to a three-phase line; in this case using mid-span line spacers is another option sometimes used for increasing span [Figure 17]). * Fewer conductors would mean less transverse wind-loading (which must be counteracted by the pole) and may allow the use of smaller diameter poles. They also imply less transverse force due to conductor tension at poles where the line changes in direction, and this may permit the use of lighter guys and anchors, or both. * The stringing of lines, installation of poletop hardware, and mounting of transformers are easier and do not require the use of any heavy equipment, and consequently involve reduced cost. '° In fact, because a portion of the return current loop in a North American system is through the ground, practice indicates that more power than this can be supplied when using small conductors. For example, with a 35-mm2 ACSR conductor, the percentage of power that can be supplied for the same voltage drop increases from 17 to 28 percent because of the portion of the return current typically passing through the ground. 3. Factors Affecting Cost 33 As shown previously in Figure 3, data from a number of countries that have some experience with both single- and three-phase construction confirm that substantial cost savings in line construction are possible by relying on single-phase lines. If a single-phase line is constructed, and if an eventual increase in load beyond the capacity of that line is envisioned, adding another length or two of conductor to the existing line at some later time would increase its capacity. A single length of conductor can be added to a single-phase (phase-phase) line designed after the European configuration to convert it from single- to three-phase. In the case of the North American configuration, either a single length of conductor can be added to a single-phase (phase-neutral) line to convert it to "vee"-phase or two lengths of conductors can Figure 17. To reduce clashing of be added to convert it to a three-phase line. Not only does a vee- conductors for long spans, use of phase line have increased capacity over a single-phase line, but spacers of lightweight composite materials is becoming a popular two transformers connected in an open-delta configuration can option in some countries for both also be used to provide three-phase power (see Figure 18). LV and MV lines. However, in the case where future conversion is likely, the original line design should incorporate the more stringent design requirements of a three-phase line, such as shorter spans, with its somewhat higher cost. Although the argument might be made that nothing is gained by beginning with a single-phase line if the line will eventually revert to a three-phase design anyway, there are still at least two advantages to adopting this approach: * Accurately predicting future load is frequently a difficult task that is subject to a variety of factors, and it is best to delay a conmmitment to three-phase distribution until it is clearly needed.. * Any delay in covering the cost of increasing line r capacity reduces the life-cycle cost of the investment by decreasing its present value. Another variant of single-phase lines that can further reduce costs is the use of SWER, which is similar to the Figure 18. A two- or "vee"-phase line with ' ~~~~two single-phase transformers providing North American system but with the neutral conductor three-phase power to workshop in eastern replaced by a return current loop entirely through the Maryland (United States). ground. This is widely used in portions of Australia and to a lesser extent in a number of other countries, including Brazil, Canada, New Zealand, and Tunisia. In this case, only a single conductor is used and, by using high-tensile-strength steel conductor, spans of considerable length are possible (p. 20). 34 Reducing the Cost of Grid Extension for Rural Electrification Good grounding is an essential condition for the effective and safe application of this configuration. For example, SWER lines are usually restricted to lines handling no more than 100 kVA at 12.7 kV in order to that the voltage drop between the grounding lead and ground does not exceed 20 volts (requiring a ground resistance of no more than 2 to 3 ohms). For this reason, grounding at SWER distribution transformers is more complex, time-consuming, and costly than with conventional single-phase systems. Because of the increased safety risk with SWER systems, such systems are often left off the repertoire of options in a number of countries, especially in industrialized countries where the risk is not felt to be worth the cost savings. However, the widespread application of this configuration in the semi-arid areas of Australia seems to imply that safety concerns can be adequately addressed through proper design and construction. With the application of this configuration, a redundant, extensive, and therefore more costly grounding system is commonly used at each transformer location. In areas such as Australia or Canada, where the population is dispersed and consumer loads can be significant (i.e., farms), a separate transformer with its own grounding system is necessary for each individual consumer, significantly adding to the cost of an installation. However, where consumers are not scattered but located in communities, a single, properly designed grounding system can be installed at a suitable point in the community. The ground conductor would be carried around the community, as is usually the case with secondary distribution systems. Additionally, this conductor can be grounded at guy locations, at service entrances, etc., as is already common practice with conventional LV lines in a number of countries, further decreasing risk. In rural areas of less industrialized nations, it is not uncommon to see communities located in the vicinity of high-voltage transmission lines but lacking access to electricity because HV/LV substations are too costly to construct for such small loads. To address this problem and reduce the cost of rural electrifi- cation, a variant of SWER was first introduced in Ghana and, more recently, in Laos.x"" In this case, low- cost grid extension is achieved by using the shield wire above the transmission line as the conductor for a SWER line. This wire is insulated from the tower to sustain the medium distribution voltage that is imposed on it at the nearest major substation along; the transmission line. The wire is tapped at the point on the transmission line nearest the village and brought to a distribution transformer in the village center (see Figure 19). A second conductor connected to a dedicated ground as well as to the transmission tower Figure 19. A distribution transformer (right) supplies electric power to one of the approximately 50 remote villages along the 115-kV Nam Ngeum-Luang Prabang (Laos) transmission line (above) by using its shield wire, which serves as a 25-kV SWER line. 3. Factors Affecting Cost 35 ground is carried to the village. Some ancillary hardware is also used to ensure proper operation of the system. From the distribution transformer, a typical LV system supplies the villagers. Efforts are presently being undertaken in Laos to use the two shield wires in conjunction with the ground to supply three-phase power to load centers along their new transmission lines. In storms during which lightning strikes the shield wire, the closest protective gaps mounted on the shield wire insulators will spark over and ground the wire through the arc. Because the shield wire is energized at the substation, this will initiate a short circuit to ground and the protection relay at the sending-end sub- station will trip the circuit breaker and have to be reset. To avoid repeatedly resetting the breaker, opera- tors wait until the storm has passed. If single-phase lines are clearly less costly under some circumstances, why is their use not more wide- spread? The reason is probably attributable to the fact that extending single-phase lines consisting of two phase-conductors may not have been a cost-effective approach to serving much of Europe, with its fairly concentrated populations centers and high demand. Similarly, when the European colonizing nations introduced electricity into what are now considered "developing countries," they continued with the prac- tice of electrifying the more densely populated, urban areas where three-phase lines are more appropriate. Simply continuing with this same practice as lines are slowly being extended into rural areas is the path of least resistance. More recently, the cost-advantage of using single-phase grid extension to serve smaller, more dispersed loads is being increasingly recognized, even in countries that had adopted the European design and its emphasis on three-phase distribution. The European configuration was also initially used in the United States. However, as noted in the introduction, this configuration changed after the Rural Electrification Administration (REA) developed a new, cheaper approach to RE in the early 1930s to serve areas with low population density. This approach relied heavily on single-phase lines composed of one phase-conductor and one neutral- conductor to serve dispersed loads. In the initial stages of development in the United States, commonly used substation sizes were 750, 1,000, and 1,500 kVA, providing three-phase power at 12.5 kV. These were located near the load center of the areas served and provided power within a radius of roughly 100 kilometers. Except for three-phase lines within several kilometers of the substation, single-phase construction was mostly used. When 24.0 kV was later adopted as a distribution voltage, distributed loads totaling 5,000 kVA were often served from one substation. In extreme instances, single-phase lines in excess of 200 kilometers in length were operated satisfactorily. To this day, most rural electric utilities in the United States still average only 2 to 7 customers for every kilometer of line, and most residences and farms outside village agglomerations and towns continue to be served only with single-phase power. By permitting the electrification of rural America in a couple of decades and continuing to provide the power necessary to serve the very productive rural areas of the country, single-phase power has clearly proved its effectiveness." 11 It is interesting to note that the REA was placed not under the aegis of the government ministry or department associated with electricity, energy, industry, or mines but rather under the Department of Agriculture. This 36 Reducing the Cost of Grid Extension for Rural Electrification Another perceived drawback of single-phase grid extension is that it does not provide the power require- ments to drive larger motors. This idea is often reinforced by engineers more familiar with utilities that serve urban areas. For example, although recognizing the cost savings implicit in single-phase construction, a recent European publication on reclucing the costs of electrification observed that "a MV, single-phase network is a deterrent to connection by commercial consumers because it is not adaptable for use with motors.""xIV As evidence to the contrary, it should be noted that after 60 years of electrification, .4 '>E much of rural America still has access only to single-phase power but that this fully meets the needs of even large farms and commercial establishments (see Figure 20). Single-phase motors of up to 10-horsepower ' capacity are readily available. If larger L motors are required, three-phase motors up to 100-horsepower capacity can be run off a single-phase supply through the use of static or rotary phase converters. Newly devel(oped written-pole motors are available up to 60 horsepower and electronic, single-phase, Figure 20. A 100-kVA single-phase pole-mounted adjustable-speed drives are available to transformer is adequate to serve the needs of this power three-phase motors in excess of 100 rural farm in the United States. horsepower using a single-phase supply.xv If larger motors are essential, a disadvantage of using single-phase motors is that they are somewhat cost- lier than their three-phase counterparts, especially above the fractional horsepower sizes. Using a phase converter to drive large motors of 10- to 100-horsepower capacity from a single-phase source may add a further $2,000-15,000 to the cost, respectively. Flowever, it must be kept in mind that bringing three- phase power to rural areas simply to serve a few three-phase motors can itself be costly. The additional cost associated with the use of a few single-phase rmotors or the use of phase converters is usually small in comparison to the considerable cost of the alternalive: stringing kilometers of three-phase lines in rural areas simply to serve a few three-phase motors, when the predominant loads are for lighting, entertainment, and small motors. Figure 3 illustrated that three-phase construction averages $3,000-4,000 more per kilometer than single-phase construction. It is not difficult to determine the number of large- motor loads necessary to justify the construction of a three-phase line. Consequently, although some observers may express concern that single-phase power constrains development, this notion has little substance. One drawback is that single-phase motors, beyond the fractional horsepower size, are difficult to find on the local market. But this is only because there is no represents a de facto recognition that, in the United States, the desired impact of rural electrification was on developing agriculture in particular and rural areas in general rather than on simply increasing access to electricity. In this manner, the priority given to rural electrification is probably considerably greater than if it were lumped with some national utility or ministry of energy, whose primary obligations to urban areas would distract it from effectively dealing with the needs of rural electrification. 3. Factors Affecting Cost 37 demand for single-phase motors in countries promoting the use of three-phase power. Create the market and motors will appear. Contrary to accepted wisdom, moreover, three-phase distribution can result in increased motor costs. Although main three-phase feeders may be adequately built and maintained, experience in a number of countries has shown that this is often not the case with LV circuits. Subsequent occurrences of temporary fault conditions cause the opening of commonly used single-phase protection devices along three-phase lines. This results in single-phasing and eventual burning out of three-phase motors. It has been observed that one of the most prolific small industries on the Asian subcontinent is the rewinding of small three- phase motors.xvi So for small-motor customers, selecting single-phase over three-phase motors, even if a three-phase supply is available, may result in life-cycle financial benefits even if the initial cost per motor is higher. Line Voltage Another important option for reducing the cost of grid extension is to reduce the size of the conductor. However, reducing its size results in increased resistance. Reducing conductor size beyond the optimum limit has two adverse impacts: (1) it increases recurring costs for operating the line because of increased energy losses caused by resistive heating, and (2) it increases the voltage drop along the line, adversely affecting the quality of power for consumers, especially those toward the end of the line. Both of these impacts also depend on the magnitude of the current transmitted by the line. However, increasing line voltage decreases the current required to meet the same power demand. Doubling line voltage halves line current, which reduces percentage voltage drop and energy losses to one-quarter their previous levels. The higher the line voltage, the lower the line current required to serve a given load. A smaller current means that a smaller, less costly conductor can be used to meet the same load under the same conditions. As an example, Table 2 illustrates the impact on the cost of grid extension caused by increasing working voltage. In this example, the cost of constructing an illustrative three-phase, 11-kV line is first compared to that of a three-phase line operating at twice the voltage, i.e., 22 kV. As noted previously, a smaller conductor can be used because of the higher voltage and still result in the same voltage drop and power loss. In this example, construction costs per kilometer are reduced by about 20 percent (from $9,100 to $7,100). This saving from converting to a higher voltage of 22 kV is due to the possibility of now using smaller, less costly conductor and, also, lighter guying and poletop assemblies. This example is then extended to illustrate the savings possible in using single-phase rather than three- phase construction. For this purpose, a single-phase (phase-phase) line operating at 22 kV is designed to replace the three-phase line operating at the same voltage. Because single-phase transmission is less efficient, a larger and costlier conductor is now necessary to maintain the same voltage loss and power drop. However, a total cost reduction of about 15 percent (from $7,100 to $6,000) still results from the conversion to single-phase construction. This saving is due to the need for two rather than three lengths of conductor, less poletop hardware, and somewhat lighter construction. 38 Reducing the Cost of Grid Extension for Rural Electrification Table 2. Cost Savings Through Increased Working Voltage and Use of Single Phase Three-phase, 11 kV Three-phase, 22 kV Single-phase, 22 kV Component Description Cost ($) Description Cost ($) Description Cost ($) Poles 10.6 and 12 m 70,900 1 0.6 and 12 m 69,800 10.6 and 12 m 62,100 Conductor 1/0 (53 mm2) #6 (13 mm2) #4 (21 mm2) ACSR 76,900 ACSR 32,900 ACSR 24,100 Poletop Pin insulators, Pin insulators, Pin insulators, assembly crossarms, etc. 50,000 crcssarms, etc. 49,000 crossarms, etc. 40,500 Guys cable, cable, cable, attachments 8,300 attachments 7,800 attachments 6,000 Labor 65.500 53,400 46.300 Total 271,600 212,900 179,000 Total/km 9,100 7,100 6,000 Note: In this example, the base case is a 1/0 (53-mm2) ACSR three-wire, three-phase line operating at 11 kV and serving several remote villages with a total maximum load of the equivalent of 150 kW at the end of a 30-kilometer line. This would result in a voltage drop of nearly 3 percent and an energy loss of about 4 kW. Costs incurred in line construction in El Salvador are assumed here. Although reverting to a higher distribution voltage reduces the size and cost of the conductor, the higher voltage may also require increased insulation value for the insulators, transformers, capacitors, lightning arrestors, and so on, as well as greater line-line and line-ground clearances. However, for the voltages noted in Table 2, this is not significant. Where there is a considerable jump in design, construction, and operating costs is from 22 to 33 kV. At this point the additional clearances, safety factors, and insulation have to be reviewed. Operating at a higher voltage also results in higher maintenance costs if the utility is involved in a program of insulator washing and cleaning. And in areas near the ocean, industrial estates, and volcanic areas, voltages above 6.6 kV usually require special design considerations. Present worldwide practice limrits distribution voltages to about 35 kV (1) to ensure the safety of the public and of utility workers and (2) to avoid increased costs of fault coordination. Above this voltage, the trend is to move toward large post insulators or suspension insulators similar to transmission line design. Small transformers at these higher voltages are also more expensive and not as readily available. Distribution Transformer Typically, the cost of distribution transformers is a small part of the construction cost of most lines serv- ing rural areas. However, although the cost for constructing a line is generally borne by hundreds or thou- sands of consumers served by that line, the capital cost of each transformer is usually borne by the much smaller number of consumers it serves. Depending on design, its cost can be important. Moreover, given that transformers consume power 24 hours per day independent of imposed load, recurring costs incurred in operating transformers can even be more significant. Therefore, in considering the cost of transformers, their life-cycle cost-in this case, the sum of both their initial capital cost and their operating cost-must be considered. The relative importance of various costs is illustrated in Box 2. Only after these components are understood can approaches to reducing cost be better designed. 3. Factors Affecting Cost 39 Boxt Li ce Costs frLine and Transformer Let us consider onlty on of sevra rs aong e original 30-kilometer -phai ibe . Previously in Table 2 and assume that this lineserves 600 households This exa c will com that a household served by Ibis line mut0 pay each year to cover its portn of the a cosof(IYi. ' plus the recurring cost of energy losses along the line, an (2) the transformer serving it plus th cost d. losse incurred in ihe operat-io of tha trnfor.- n this case, we will look at one of tiese transf , W serves 20 consumes and ha 50 VA. Under actual operating conditions, it is iasumned to operat &unkQ faor of 34, Mni* corresponding loss factor of 20rercet aTht?cost of demand and eergyWUsnet be $ W/ and $01/h respecily.Th, etsae all ty LUe:C At the tim that t lime proves p ea kower to consumrs, it exenc rstv lse t , b 6calculated to be* 4 kW over its leng In operag e, twojwrcw costsae ined. (1) The cost of Lost energy (4 kW)02)(87@6 hour ar)($O0I l0) $ yar ( The cost of the additioial installed capaeity needed tog e tpowr 4 lossin the line. . (4 kW)($QonthIkW2monthye) = 48ar A f one assumes that: the. investment of$272,000 tbp onstruct the; Ine is pi ak over 20 y at. s . rate of 10 Percent, this would beuv- e about-$2 /y Th ii cost d m i the line calcuilate 4 t to Th a st *fhie: Total cost for line conuction and lsse whih shld becvd by the cour i$ -annualyper household served. T¶ransrormer: A poje-mounted, 50-At -pase tn r coss . .As with the ln S also incu in oerating the traforq4 'This is due tO core lss g lsses as b cr . curresnt ig ait core, wch r y pet a wire le ( s aused b?y c ntn.mduced4i4- the wires), which are presezit 4nly when curet -is demanded of : th ni e m t of t" latr .loss is proportion to e squar o te nt. o this t th e lo mnufacturer is 200W and t i s at fl l i 0W. A :,The following cos= for;cr -tss e.- inced (I) The ct of lost energy; (0. kWXSI6O or/yaX0OikW) $1 80/year; ; - (2) The cost of additional cap to mae up for 1s lost powe is. detemined as folW (0.2 kWX$)(12 months/yer K$4ea Regardless of how much electricity the households served by this transfomer consume) $20 is incp annuallY in serving them and they must cover this cost. (Continued) * Load factor = (average power demand over a period, kW)peak power demand over that same peiod, kW). Loss -fator (losses over a period, kWh)l(losses if maximum power were demanded over that sae period, kWh)w 40 Reducing the Cost of Grid Extension for Rural Electrification 6 Cost otBx (ottiuel tre isfwlows (1)Th costo nryi eemnda olw 3. Factors Affecting Cost 41 Transformer Efficiency As illustrated in Box 2, the annual cost of transformer losses can exceed the amortized cost of the transformer and its installation. One way of reducing this cost is through the use of low-loss or amor- phous-core transformers. Table 3 presents the costs associated with losses for transformers with two different types of core, illustrating how a more expensive transformer can result in a reduced life-cycle cost because of significantly reduced core losses. Table 3. Cost of Losses Associated with Different Core Types Capital Core loss Winding loss Cost of Total Core type cost/year ($) (W) (W) losses/year ($) cost/year ($) Standard 140 180 575 350 490 Amorphous 220 30 490 180 400 Note: Data are for a 50-kVA, three-phase transformer. Assumptions: interest = 10 percent, term of transformer loan = 20 years, loss factor 20 percent, cost of energy = $0.10/kWh, and cost of demand = $1 0/kW/month. Number of Phases The adequacy of single-phase power for meeting electricity needs in rural areas of even industrialized countries has already been well established. And although three-phase transformers currently serve many areas elsewhere around the world, most of the loads at the end of those lines remain single-phase loads. Because a single-phase transformer is both less costly and more efficient - than a three-phase transformer of equivalent capacity and con- a structed with the same materials, further cost savings are possible .:N through the increased use of single-phase transformers (see Figure 21). This is illustrated in Table 4 for transformers E manufactured by the same manufacturer with about a 50-kVA IH capacity. In this case, the annualized costs (comprising both capital cost as well as the recurring cost of losses) for the single- phase transforner is about 20 percent lower than that for the three-phase transformer. Single-phase transformers are not only cheaper and more efficient but also somewhat lighter. Figure 21. A single-phase (phase-phase) transformer. Table 4. Cost of Losses Associated with Single- and Three-Phase Transformers Capital Core loss Winding loss Cost of Total Type cost/year (W) (W) losses/year ($) costyear ($) ($) Single-phase 94 138 495 283 380 Three-phase 140 180 575 350 490 Note: Data are for typically loaded single- and three-phase transformers of about 50-kVA capacity with the same basic construction and from the same manufacturer. Assumptions: interest = 10 percent, term of transformer loan = 20 years, loss factor= 20 percent, cost of energy = $0.1 0/kWh, and cost of demand = $1 0/kW/month. 42 Reducing the Cost of Grid Extension for Rural Electrification If an occasional three-phase power supply is required because of the nature and size of the load, a bank of three smaller single-phase transformers can be used rather than a single, larger, three-phase transformer. Althpugh the annualized cost of a bank of three single-phase transformers and associated losses might be slightly higher than that of a single three-phase transformer and losses (see example in Table 5), this can be offset by several advantages associated with the use of single-phase transformers: * Because only single-phase transformers are required to serve the needs for both single- and three- phase loads, cost is reduced by minimizing the number of different types of units that need to be warehoused to serve the range of loads that the utility must meet. * The larger number of a reduced selection of transformers required permits economies of scale in purchasing. * If a three-phase transformer fails, all consumners are deprived of power. However, if one trans- former in a bank of three single-phase transformer fails, the other two will continue to serve the consumers. Replacement of a single-phase rather than a three-phase transformer is considerably easier and less costly. Table 5. Cost of Losses Associated with Fully Loaded Three-Phase Transformers Capital Core loss Winding loss Cost of Total Type cost/year ($) (W) (W) losses/year ($) costlyear ($) Three single-phase transformers 190 186 546 350 540 Single three-phase transformer 140 180 575 350 490 Note: In one case, a single three-phase, 45-kVA unit is considered; in the other, a bank of three single-phase, 15- kVA transformers is considered. Assumptions: interest = 10 percent, term of transformer loan = 20 years, loss factor = 20 percent, cost of energy = $0.10/kwh, and cost of demand = $10/kW/month. Transformer Size As was illustrated in Box 2, improperly matching transformer size to demand can increase the cost of electrification because of the high cost of both the transformers and, more important, their losses. Using an oversized transformer can significantly reduce winding losses because these vary as the square of the current. For example, using a transformer at one-half its rated capacity means winding losses of one- quarter its rated losses. However, core losses are usually more significant because these losses occur continuously, as long as the transformer is energized. Core losses are the same regardless of the demand placed on the transformer. In many countries, the smallest three-phase transformer typically available has a capacity of 25 or 50 kVA, even though these are often oversized in comparison to the load they serve. For example, in Tanzania, the national utility installed two 100-kVA and three 50-kVA transformers to serve the isolated town of Urambo. These were supplied by diesel generators that typically operated for four hours every evening. Transformer loading during this period was fairly constant and averaged only 22, 6.2, 2.6, 1.8, and 0.3 kW, respectively.xvii Although the sizes of some of these transforrners were selected at a time when loads were about twice these values, they were still well oversized. If not for the fact that the transfonners were de-energized most of the day, a considerable cost would have resulted from covering core losses attributable to serving those few consumers supplied with the lightly loaded transformer. 3. Factors Affecting Cost 43 Because of the small loads commonly encountered in rural areas, the use of transformers with much smaller capacities should be evaluated. For example, in projects imple- mented by the Butwal Power Company in Nepal, 1- and 2- kVA dry transformers are assembled locally. In these largely subsistence areas, very limited disposable income means that loads are, and will continue to be, very low. A 2-kVA transformer supplies up to 18 homes. Under such t.r;p . circumstances, conventionally-sized transformers could WCon1 orr,er considerably exceed the load to be served, unnecessarily increasing the cost of the transformer and its losses. Increasing the service area (to increase the number of consumers, thereby making better use of transformer capacity) would increase cost because of the heavier conductor that would be required to keep losses and s n ie-ph;s voltage drop within acceptable limits over the extended b * trasformee service area. Figure 22 illustrates two different layouts for supplying the same service area: (1) the conventional approach, which uses a single, large, usually three-phase i g medium-voltage line transformer to supply an extensive service area; and (2) the low-voltage line approach in the Nepali project, which uses a number of ---------------------- service drops small, single-phase transformers, each serving a grouping a households of neighboring homes. * large t1hree-phase transformer (a) . smci single-phase transformers (b) Even in the United States, the advantage of using very small transformers is recognized. For example, distribution transformers are available starting from 0.5- Fig. 22. Comparison of (1) a typical LV kVA capacity and increasing in 0.5-kVA increments; these distribution system layout (European are used to supply small, isolated electricity needs, such as configuration) and (2) that used in the for lighting at highway intersections and advertising project in Nepal (North American billboards.xviii Use of these small, oil-cooled transformers configuration). reduces the cost of losses both in the transformer as well as in the LV lines from the nearest trans- former to the isolated load being served. Another way of effectively reducing the cost of . RE per consumer is to increase the number of households served. But the high cost of larger, readily available transformers often prevents small populations from being electrified in spite of the fact the MV line may pass overhead (see Figure 23). The use of considerably smaller transformers would permit these households to be served at negligible additional cost, thereby expanding the consumer base. Figure 23. Even though the MV line passes by a number of households, insufficient load prevents them from receiving electricity service. 44 Reducing the Cost of Grid Extension for Rural Electrification In El Salvador, multiplex (a form of aerial bundled cable) is used for the LV line and the messenger (neu- tral) is dead-ended at each pole. A small, single-phase transformer feeds the center of that line. If and when load exceeds transformer capacity, the LV phase conductors can be sectionalized by simply cutting the loop between the two deadends at the pole at the required location, thereby isolating a section of line that is then served by a new transformers (see Figure 24). This approach permits transformers to be conveniently added as load grows, with no decrease in service efficiency. medium-voltage line low-voltage line v ¢8 s. . _. , .. service drops neutral conductor is binstal new transformer. cu lophr cneted to decdended at both here and connect to loops) AC/ sices of pole loop loop Figure 24. Sectionalizing LV lines facilitates the addition of transformers when consumers' load increases sufficiently. Use of small transformers is even more important in isolated load centers without road access. In this case, transformers have to be carried by porters to the site. This poses a problem for even the smallest transformer typically used (i.e., a three-phase, 25-kVA transformer weighing about 200 kilograms). In the previously mentioned project in Nepal, where the medium voltage of I kV is used, 1- and 2-kVA dry- type epoxy-dipped transformers weighing only 18 and 25 kilograms, respectively, are used. Even though the small specialty transformers also noted previously are heavier, oil-cooled units, they still are more manageable at less than 40 kilograms each (see Figure 25). Another circumstance in which small trans- formers might be considered is to meet off- season loads. In Nepal, for example, numerous 100-kVA transformers are used to power irrigation pumps for a couple of months each year. Typically, core losses for such a trans- F __a forer re bou 35 W,impyin a ossofFigure 25. Use of single-phase transformers in Bangladesh facilitates their transportation and roughly 2,500 kWh annually while the trans- obviates the need for cranes for hoisting them to former is not being used for irrigation. At their poletop position. 3. Factors Affecting Cost 45 $0.07 per kWh, this amounts to a loss of $180 annually. If the large transformer could be switched off at the end of the irrigation season and replaced by a small transformer to meet the small residential load for the remaining portion of the year, the annual savings of $180 would represent a payback period for the small transformer of only two years. Size of Service Area Although the focus of this study is reducing the cost of MV grid extension, one should not lose sight of the fact that the overriding objective is to reduce the overall life-cycle cost of rural electrification. One important component of this cost is that of LV lines and associated losses. In a number of countries, the typical practice has been to use one or more large distribution transformers to serve a load center and extensive LV networks to distribute power to consumers over a broad area. This is costly because large LV conductors are needed to keep losses and voltage drop to within acceptable limits. Otherwise, using undersized conductors results in (1) excessive losses, leading to larger costs that must be borne by the utility on a continuing basis, and (2) large voltage drops, adversely affecting quality of service to the customers. Consequently, because LV distribution can be an expensive component of rural electrification, reducing the length of the LV lines served by each distribution transformer (by extending the MV lines as close to the load center as possible) can further decrease life-cycle costs of rural electrification. This also permits the use of less-costly single-phase distribution. This decrease in total cost for getting closer to the load may require a marginal increase in the extent and cost of the MV grid extension network, but there is still a net reduction in cost. This is illustrated in Box 3 and Figure 26..ix A comparison of various parameters describing these systems is presented in Table 6 (see Box 3). The cost of the conductor and transformers for the single-phase option (C) is reduced because, although the cost of three single-phase transformers in this case is more than one three-phase transformer, this is more than offset by the reduced cost of the conductor. This effect is even more pronounced with larger villages. This conclusion has been substantiated by numerous site-specific studies, such as the one undertaken in Tunisia (see p. 15) and another undertaken in Yemen. As part of a broader study in the latter country, costs were compared for two different approaches for electrifying the mountain village of an-Nadirah, which contains approximately 500 houses. This village was selected because it was densely populated, a factor that generally favors three-phase, LV distribution. Costs for the electrification of this village are sunmnarized in Table 7.xx This study again illustrates that, although considerable costs savings can result from the use of single-phase at the LV distribution level, these costs savings extend to the single-phase MV grid extension line as well, even with the existence of a three-phase MV line fairly close to the village. 12 12 For the single-phase option, a three-wire LV configuration of 230/460 volts was assumed. Using two 230-volt transformer windings in series with a common neutral increases single-phase LV circuit-loading capability by four times that of the standard two-wire, 230-volt LV circuit. The 460 volts is not intended as a customer service voltage. 46 Reducing the Cost of Grid Extension for Rural Electrification x 3A Dereexasen thensovmeralllbst AfmRral Eectrficatdisrbfon by Bringin It Closerto the Lo d Cttila enter . by using each 6f thethreelayoutsshowninire26:0 thre- t A. Ths bas case whic is onunoly enounteed, ncluds a sngle 0tM trene-ph ase transformerslctdontera at the entrance to the cm Usnit an larL nuetwor smaervg 13 The operating efficie incy e ofthe) previfoumes isbtion layoutc sipoe ypaigtesmetasomra h etro conductor. ~ crduto iz adcot CFiogurter improveheff ticiny thepision of trepasetrvnsicer isrepabedn wupitthee smlsinglthe-pae tranforersn s ppreadve heseric (area. cnethisorngslM linesaclose wto the coansuomer,ttr plaeducn a V line curranentson cot.e Arnced hrdare co ( co ndut a more afficend transformers ($ i 740 400 330 of a sv area; Annua i 40gg0: i zed0&Xi0' cost :'li :i5Sg,Wg,ji.0n,& t of tose ($ 76 00A; 0;020 i 87tS iti0 8100X Toald c an inual mall costi(conduc transformers ,s tr d ses) (g$o 1,00 1,070900rvcearea Maximum vota in e f r n y netwiorkco(rs5. 4.7 4.2 t00Wihto conductO (kg) ta*re Xu W Xa>>F$ i 4ib ' 1780i 700; . 350 AX0;00-&ssgumpjtion:itrs It)g perce,triof transfomer loa V20& years lass 0 faco 20 g0 pect coa oif MV -0s4MV Ill! (a) A three- hose transformer lb) A more efficient distributios located at t e ntrance ttonsystem design wtish the transformer placed at sPe lorad center. . -- 0- - - f -. service area MV ,' .-:..:,,2 - -: . -. . z{ three-phase transformer ;; -: er u :0- single-phase transformners (c) Using a larger numbero sealer (single-phase) transformers to reduce conductor sue and cost. Figure 26. Schematic depiction of a service area being supplied using three different approaches: (a) a conventional approach, with the transformer placed at the entrance to the service area; (b) selecting a more efficient transformer location at the center of a service area; and (c) using small single-phase transtormers scattered throughout the service area. Dimensions within each figure identify the required conductor sizes (mm2). 3. Factors Affecting Cost 47 Table 7. Cost Comparison for Supplying an-Nadirah (Yemen) Using Distribution Systems that Are (1) Entirely Three-Phase and (2) Entirely Single-Phase Total three-phase Total single- Component system ($) phase system () Difference (%) MV circuits 39,700 32,700 21 Transformers 18,000 13,400 31 LV circuits 95,100 74,600 27 Total 152,800 120,700 27 Note: Costs are in 1979 U.S. dollars. The cost advantages of using single-phase distribution-with smaller, single-phase distribution transform- ers-are considerably greater than shown in the examples above. The considerably reduced weight of the conductor and transformers facilitates their transportation and installation and also somewhat reduces cost. Increased system reliability and voltage regulation ensures increased consumer satisfaction and more secure financial returns to the utility. Using a single-phase MV line to bring power to small isolated commnunities can be considerably less expensive than using a three-phase line.'3 An additional factor contributing to the increased life-cycle cost of RE is theft of electricity by customers illegally tapping LV lines. Unexpected overloading of transformers that results from such actions can lead to transformer failure and the need for their replacement. The importance of this factor is illustrated in a quote from a World Bank visit to the Rajasthan State Electricity Board (RSEB): ". . . RSEB's approach, in the rural areas, [is] to reduce losses by eliminating as much as possible the long LV lines, which over many years have evolved without much planning, due to pressure to connect rural areas and villages. Besides causing huge technical losses, these long lines provide easy access for users to "connect" themselves. This leads to the transformers being heavily over- loaded and also results in improper protection against overloads, problems which RSEB has been experiencing for several years. In 1995/6 for instance, the failure rate for distribution transformers on RSEB's 11 kV system was a shocking 16 percent. Of the 114,000 transformers installed, 19,800 failed, and these failures were mainly caused by overloading...." Therefore, a further advantage of using a more extensive MV network and reducing the extent of the LV network is the reduced opportunity for theft through tapping and the costs that ensue. Medium-voltage lines are rarely tapped because the higher voltage is of little use to most consumers. Multimetering, an approach used to supply electricity to densely populated "slum" areas in Manila, illus- trates an example of technical inefficiency in distribution system design. In this case, single-phase, MV lines only skirt the area. Each transformer along these lines supplies scores of households through indi- vidual meters mounted on a wall immediately under each transformer (see Figure 27). From each meter, an individual pair of LV lines winds its way through this neighborhood to supply each customer. Although this can result in high losses, this system is not designed to be cost-effective for the customer. It is designed to meet the demand for electricity in these "temporary" communities, to facilitate meter reading, and to eliminate the cost of technical and non-technical losses incurred by the utility on the LV distribution system. All losses along the LV lines are recorded by individual customer meters and thereby automatically included in their monthly billings. Although this may be an interesting approach for a 13 If the single-phase, North American configuration is used, additional savings are possible through the use of a common neutral conductor for both the MV and LV lines where these are located on the same pole. 48 Reducing the Cost of Grid Extension for Rural Electrification utility to use to provide electricity without being saddled with the high cost of losses, the inefficiencies incurred do increase the cost of electrification borne by the customer. Transformer Mounting In some cases, transformers may be platform-mounted because the poles used lack the strength to support them (see Figure 28). In other cases, it has been done simply because it was standard practice. Where there is a choice, the addi- tional costs of a platformn-mounted transformner over a pole- mounted transfonner should be considered. In El Salvador, for example, mounting a 50-kVA three-phase transformer costing $1,500 CIF directly on the pole would add about $500 in labor and incidental costs. Installing a platform mounted transformer would required an additional $1,500 for the pole, platform, and labor. Non-Technical Losses Losses on distribution lines involve both technical and non- Figure 27. Meters are located on a wall technical losses. Technical losses are generally restricted to just below the MV transformer The LV ectric enecic los sesiare hengrof rescnduto line enters from the upper left and the electric energy lost through resistive heating of the conductor bundle of service drops can be seen and are reduced to acceptable levels through the proper emerging at the upper right. At the selection of conductor size, the balancing of phases, and base of the wall can be seen a similar aiming for a unity power factor. approach taken for water supply. Non-technical losses arise primarily from such actions as illegal tapping of lines, meter tampering, and collusion of the meter reader with the customers. These losses are generally found on LV networks and can be significant. They not only represent losses to the utility at the LV level but also result in increased technical losses because this additional power is carried along the MV lines. Therefore, reducing non-techniical losses also reduces the life-cycle cost of the grid extension lines bringing power to rural areas. Technical approaches, such as the use of aerial bundled cable or effective meter seals, may reduce some of these non-technical losses. However, these are riot completely effective and, perhaps more important, these fixes all come at an additional cost, further increasing the cost of RE. However, one approach to reducing all non-technical losses at the LV level from the utility perspective is to assign the responsibility for covering these losses to the customers themselves. There are several versions of this approach but, generally speaking, all share characteristics common to those found in the Philippines. There, the population is divided into barangays, the smallest political unit in the Philippines and the equivalent of a neighborhood. If households in a barangay are interested in obtaining access to electricity, meetings are held with the electric utility responsible for serving the area to inform them that they can be served, provided they organize themselves into a Barangay Power Association (BAPA). These associations are similar to electricity users groups found in some other countries. 3. Factors Affecting Cost 49 The specific objectives of a BAPA include the reduction of non-technical system losses, the improvement of collection efficiency, and the strengthening of broad popular participation in the electrification of the barangay. The utility agrees to provide bulk power to the BAPA that is metered just below each distribution transformer and to install and maintain the distribution infrastructure. In return, the BAPA agrees to be responsible for reading individual consumer meters and collecting the amount due from each consumer on dates specified by the utility. The electric utility then calculates its expected revenue E . from the BAPA by taking readings from the one or several main meters mounted on the transformer pole(s) serving the barangay area. The BAPA is charged a discounted rate (a 10-15 percent reduction) for the energy it consumes and must promptly pay the bill from the utility. The latter reserves the right to cut off the power supply to the BAPA if it fails to settle its financial obligations within the agreed period. In this manner, the BAPA is motivated to minimize theft in order to ensure adequate revenues to pay the utility. If the households in a barangay are interested in pursuing this approach and are in agreement with the terms under which electricity is to be supplied, they then form a BAPA,.g'- . which operates under a constitution and bylaws, and sign a memorandum of agreement with the utility. Through this mechanism, the burden for covering the cost A. of all losses falls on the barangay themselves and not on the utility. And because the consumers themselves must bear the cost of losses, they are encouraged to enforce all anti-electricity pilferage regulations themselves. As an additional benefit, this approach reduces the utility's cost for administering more remote portions of its service area. All costs and problems encountered in meter reading, billing, and collecting are borne by the BAPA members _ themselves, removing a major burden that rural Figure 28. Three-phase, pole- and electrification often imposes on the electric utility. In the platform-mounted transformers sensing Philippines and other cases where meters are used, all rural areas in Laos. meter-reading information, as well as a portion of the 50 Reducing the Cost of Grid Extension for Rural Electrification collections, are passed on to the utility. In Nepal, where the Andhi Khola and Jimruk hydropower plants serve user groups, a maximum-demand tariff is used.'4 An individual identified by each users group maintains records and posts monthly remittances to the utility's account through the local bank. Therefore, rather than bearing the costly burden of looking after numerous small consumers scattered around the countryside as would normally be the case, the utility treats each user group as a single, large consumer whose monthly bill is automatically deposited at virtually no effort, or cost, on its part. Approach to Design and Construction Line design, staking, and materials management should be carefully planned and executed to ensure reliable, cost-effective line construction, operation, and maintenance. To facilitate this, a staking methodology and standardized distribution line design and commodity specifications should be prepared. Although additional costs will be incurred in this effort, these should be easily recouped through project implementation that is both less time-consuming and more cost-effective, from design through to procurement, construction, administration, and project closeout. Staking Methodology Developing a staking methodology and documenting it in the form of an accurate yet easy-to-use manual is recommended if line designs are to be optimized, reliability increased, cost reduced, operation facilitated, and maintenance requirements minimized. Such a manual would be a tool for optimizing the use of the various line construction units and materials through maximum span designs and optimum placement of structures. It should incorporate the desired design concepts and criteria that have been developed to meet the specific needs of those served by the local utility and, at the same time, satisfy the requirements imposed on the utility by other authorities in such areas as joint use of poles and safety. It would then be used to increase the efficiency with which staking crews design new lines while in the field. The manual would first review the engineering functions and project planning that should take place in preparation for staking a line. The staking engineers would then complete the detailed structure-by- structure design of a distribution line in the field while staking the line. (It is while in the field that the engineers can best understand the numerous factors affecting line design-including the locations of homes, roadways, rivers, trees, terrain, new homes, and future line extensions.) They would use the manual, associated tables, and other data to help in staking the lines-maximum span limits based on clearance requirements and pole height, tension limits on insulators and crossarms, placement of guys, etc. With this design information and the standardized structure designs drawings, staking engineers can concentrate on field design of a safe, economical line, determining required clearances, pole class and heights for each span, adequate guys, required poletop assemblies, etc. In the field, information for the entire line section would then be tabulated on a staking sheet (see Figure 29). This sheet would contain both a sketch of the r equired construction and a complete summary of the hardware required. This would be used to prepare a detailed list of required materials, to include with invitations to bid issued to prospective construction contractors, and to serve as a guide for construction crews. The staking sheet can then be updated during construction to record any changes that are required. Finally, it would then be used to tabulate the construction work that has been completed and to prepare final contract closeout documents. 14 Each consumer subscribes to a specific maximum-demand level-e.g., 25 W-and has access to that amount of power as long as the plant is operating. The consumer's tariff is then based on this maximum demand. .~~~t . . I; I , _ _ 4 _ _ 6 ^ Sa lX saE _ 1w k 5'n g1$ I Ir I t.__.__ ._____ 2-6- 1 4 Pr WO 0~~~~~ ~ ~ ~ ~ ~~~r ~ ~ 'I Dt ; . i - 2' a-4 0 ~~~~~~~~~~~~~fr ~ ~ ~ ~ ~ ~ ~ Figure 29. A staking sheet is one means of ensuring the ordered collection of data in the field. In this version of the form, a differ- 0o ent set of columns is used for each assembly unit, with the numbers in the leftmost column referring to a pole number on the accompanying map. The list of all materials by assembly unit code is included along the boftom of this sheet. (El Salvador) un 52 Reducing the Cost of Grid Extension for Rural Electrification Investing sufficient time and financial and staffing resources in developing such a methodology and preparing a manual at the outset * Can have a major impact on the efficiency with which the task of RE is addressed, * Facilitates training of utility staff, * Will quicken the pace at which distribution lines are extended into the rural areas, and * Will yield considerable financial returns to the utility over time. Commodity Specifications Along with the development of basic line designs and staking methodology, the preparation of materials specifications will help reduce costs associated with construction and materials management and will assure a high level of quality control. Although rnost countries have adopted standardized designs, this has not always been done on an optimum basis that recognizes the specific needs of rural economies and the differences between urban and rural load characteristics. In the United States, the use of .:- I - -. - - I 1 _.uin- standardized assemblies, called A construction units, has facilitated the mass construction of lines at 'X =. reduced cost. These units are the building blocks for complete line _ construction. For example, a single-phase poletop assembly for a maximum line angle of 20', .. including the labor required to :, 71 Install it, is one unit (see Figure 6 _AI~ 30)*Xx" A single-phase transformer on a three-phase circuit is another I1 A single-down guy wire, with OMER connectors and clamps and other hardware, along with labor, is a Figure 30. The design for a standardized, single-phase third. poletop assembly for a maximum line angle of 200 includes a basic drawing accompanied by a complete list of materials. Use of standards ensures high- quality construction that is consistent, independent of whether design and construction are carried out by the utility itself, a contractor, or a consultant. It facilitates the training of utility personnel, minimizes ongoing maintenance requirements, streamlines inventory control and procurement, and contributes to increased cost-effectiveness in all these areas. After natural disasters such as typhoons or hurricanes, floods, or earthquakes have taken their toll, the use of standard designs and material specifications throughout a country facilitates the exchange of trained utility staff from one part to another help make repairs. In developing such specifications, material items common to various line components-such as bolts, clamps, and transformers used for both single- and three-phase construction-should be used to minimize the variety of components that must be held in stock. Tooling requirements and skill levels required for assembly should be evaluated before finalizing specific designs. The availability of locally produced 3. Factors Affecting Cost 53 materials should be investigated and evaluated; certain components such as poles, wood products, porcelain insulator products, conductor products and connectors, bolts, and anchors might be produced by local industry. The quality of both locally and internationally produced materials-including retention of wood preservative, strength of connectors and clamps, and quality of insulators-should be investigated to determine their impact on their life-cycle cost. Specifications for the final materials selected must also be prepared. In the United States, the Rural Utilities Service (RUS, formerly the Rural Electrification Administration or REA) maintains a "List of Materials Acceptable for Use on Systems of REA Electrification Borrowers" (REA Bulletin 43-5), which is updated about twice yearly and can be downloaded from the Internet at www.usda.gov/rus/electric/listof.htm. The RUS either directly tests the materials for suitability or requires that the manufacturers provide certified test results and that a history of use of the products be shown. Materials information in this bulletin includes specific manufacturer's catalog numbers required for each material item for installation on RUS lines. By specifying that the material items must comply with RUS requirements and be listed in the bulletin, users of the bulletin are assured the quality of the material items they are purchasing. They are also ensured that each item (1) is available from a number of suppliers-thus encouraging competition and reducing cost-and (2) is used by other utilities around the country. The availability of specifications provides objective standards by which to gauge the quality of the materials used. For example, wood poles represent a major portion of an investment in RE. When purchasing treated utility poles, as when purchasing other line materials, most utilities rely on established standards. Manufacturers successfully bidding on pole orders are then expected to closely follow such specifications during all phases of production. By accepting an order, the manufacturer takes responsibility for providing a product that conforms to the customer's expectations provided in the specifications. Key to a manufacturer's ability to produce a quality product is maintaining an effective internal quality control system. With a set of objective standards, third-party inspection programs can operate on behalf of the ultimate consumer, functioning as an independent, objective audit of the plant's quality-control system. Traditional programs of independent inspection rely on attempting to catch non-conforming material via a single end-of-the-line inspection. In the United States, an example of another approach to pole quality assurance is that pursued by the Wood Quality Control (WQC) program.'5 This program is designed to help the manufacturer provide a high-quality finished product by insuring that the producer maintains a functional internal quality-control system. Manufacturers pay for this service by submitting fees to WQC based on their monthly WQC linear footage production. As with most other inspection programs, these WQC inspection fees are built into the price that the customer pays for the final product. Under the WQC program, plant performance and product quality are assessed in two ways. First, an ongoing series of in-plant inspections is made. This phase of the program also includes an ongoing assessment of yard equipment, personnel experience, and storage yard conditions. It also includes 15 This program is a wholly-owned subsidiary of the National Rural Electric Cooperative Association. Further information is available from jacl @nreca.org ("1" = "one"). 54 Reducing the Cost of Grid Extension for Rural Electrification checking poles for proper physical and treatment parameters. This product sampling, carried out only after the manufacturer has completed all of its required tests, is done on a statistical basis to insure that the product complies with the standards. Poles meeting standards are branded or tagged with the "WQC" logo on the face and also marked with a WQC quality mark hammered into the tip and the butt.'6 Purchasers see these WQC marks as an assurance that they are getting poles that consistently meet or exceed established industry standards. In addition to this in-plant quality assurance work, once WQC poles have been shipped from the produc- tion facility, quality checks are periodically made on WQC poles that have been delivered to a utility's storage yards, prior to their installation. These are known as "destination" checks. In the case of WQC poles that have been purchased and shipped to destinations outside of the country, such as Bangladesh, Central America, or American Samoa, destination checks normally occur where the poles are accumu- lated at a dock facility prior to loading onto a ship. If the WQC inspection determines that any manufacturer involved in the program develops significant problems with their internal quality control system, they are immediately suspended and lose possession of their WQC quality-mark hammer. The offending plant is then allowed a maximum of 30 working days to resolve the problem. Failure to do so results in their disqualification as a WQC producer. Labor Costs A final factor affecting line cost is the cost of labor. In less economically developed countries, this com- pensation may not even contribute 10 percent to the overall cost of the line and may therefore have almost no impact on cost, in spite of the number of people who may be employed. One reason it is misleading to quote line construction costs in industrialized countries as applicable elsewhere is that the high costs of labor found in some of these countries cannot be applied directly to non-industrialized countries. In the United States, a lineman can receive an hourly cormpensation of $40, which can easily double the cost of line construction and lead to high estimates when projected to other countries. Construction costs can be reduced somewhat through the use of single-phase construction. Such con- struction results in 25 to 45 percent lower labor costs than three-phase construction. If one simplifies construction further by adopting the SWER configuration, Australian experience indicates that construction times are 40 percent less than those recluired for conventional single-phase construction. It may be possible to further reduce construction costs somewhat by using local village labor. Much of the more costly work on MV lines is technical in nature and, in the interests of completing a job properly and punctually, may best be done by trained technicians. However, under proper supervision (which would represent an additional cost), villagers could help with some tasks such as moving and guarding materials, digging holes for poles, helping to set poles (see Figure 31), and providing local accom- 16Brands are burned into the face of the pole while tags are inserted a small distance into the pole (to prevent their being rubbed off during handling) and nailed. The WQC quality mark includes "WQC" at the top, the treatment plant's approved number at the center, and the initials ol the monitoring agency at the bottom. Incorporated on the head of a special hammer, the WQC quality mark is hammered into the tip of each pole after it has been inspected before treatment and found to conform to the physical specifications. The mark is hammered into the butt of the pole after treatment once the plant's prescribed tests have been completed and show the pole conforms with regard to preservative penetration and retention. 3. Factors Affecting Cost 55 modations for utility staff during the construction. Given the already low labor rates in many countries, any -, reductions in the capital cost per kilometer of line obtained by relying on local villagers will generally be small. On the other hand, involving them in such ongoing tasks as metering, collection, right-of-way maintenance, and enforcement of regulations against theft of electricity could significantly reduce the utility's cost of operating rural systems. Figure 31. Villagers at a new cooperative in El Salvador assisting with raising a pole. 4 Summary A review of existing costs for extending MV lines into rural areas in even a limited selection of countries around the world leads one to conclude that these costs can vary widely. This variation is in part due to such factors as import duties and cost of labor, which are country-specific and may not be within the ability of the electric utility to alter. However, the cost variation also reflects the approaches electric utilities have used in design, equipment and hardware procurement, and line construction, as well as the actual designs themselves. Interventions to Reduce Cost Some of the factors in this latter category that affect cost, and recommendations concerning these, include the following: * Because the cost of the conductor contributes greatly to the overall cost of grid extension, utilities should investigate the use of higher voltages to reduce the cost of conductor. Up through at least 25 kV, the decrease in the price of the conductor more than offsets the higher cost due to increased insulation and clearance requirements (p. 37). A higher voltage also implies the need for fewer substations to serve a given area and leads to a further reduction in cost. * The premature replacement of poles adds significantly to the life-cycle cost of line construction. The use of more-expensive, high-quality poles should be carefully considered as a means of reducing this cost (p. 21), as should a program of pole maintenance. * Because of the nature of rural loads, increased use of single-phase lines can significantly reduce cost without significantly restricting the uses to which electricity can be put (p. 31). Single-phase transformers are more efficient and less costly than three-phase transformers of the same capacity (p. 42). * The cost of transformer losses during normal operation can be significant and can easily exceed the amortized capital cost of the transformer (p. 38). When selecting transformers, utilities should consider the life-cycle cost of transformers, rather than simply their capital cost; they should also consider using transformers with low core-losses (p. 41). 57 58 Reducing the Cost of Grid Extension for Rural Electrification * Using transformers with excessive capacity raises the cost of supplying electricity to those served. To minimize costs incurred, each transformer should be properly sized for the service area and for the load to be met (p. 42). Care should be exercised to ensure that realistic projections of the type, size, and growth of this load are used. * Because of the significant cost of LV distribution systems, increasing the length (and cost) of the MV line to bring it closer to the end-users can reduce overall costs of electrification (p. 45). * Using a larger number of smaller distribution transformers in areas to be electrified reduces the overall size and cost of conductors while maintaining low losses and good voltage regulation in the LV system (p. 45) * Because the cost of poles represents an important part of the cost of grid extension, designs must optimize the span/pole-length combination for the conductor used (pp. 17-20). * A variety of pole designs are available, encompassing a wide range of costs. Given the important contribution to grid extension costs due to poles, all design options should be reconsidered to determine whether one or more options exist that are more cost-effective than the one presently used. In this activity, the broad range of long-term advantages of local wood pole production should also be considered (p. 21). * Standardization of materials, quality assurance, development of cost-effective staking method- ologies, and preparation of manuals and guides are among those efforts requiring a commitment of time and effort that can, in the long run, reduce cost, facilitate electrification, increase reliability and quicken the pace of line construction (p. 50). * The effective cost of electrification can be reduced by increasing the number of consumers served. One way of achieving this is to use small single-phase transformers along MV lines to serve small clusters of consumers. This can increase the revenue base at minimum cost (p. 43). Benchmark Cost In the interests of maximizing the impact of financial resources available for RE, the utility should strive for the lowest possible life-cycle cost for lines it constructs. If a reference or benchmark cost were available for line construction, along with a simple breakdown, the utility could then evaluate its costs in comparison to this target cost. It could then proceed with interventions in those areas where its costs seem unnecessarily high. Much of this benchmark cost is simply the capital cost of the line, which for estimation purposes may be divided in two components: materials and labor. Aside from the cost of transportation and import duties, the cost of materials should be roughly the same around the world and be independent of the country in which the line is to be built. If a kilometer of ACSR conductor is available at $800 in the United States, it should be available at that price to anyone, whether manufactured in-country or imported from the United States (if that is less expensive). On the other hand, the cost of labor should be considered separately because this varies widely between industrialized and non-industrialized countries (see p. 54). In considering the cost of a typical three-phase, MV grid extension, field data from the countries surveyed indicate an average materials cost for such a line of roughly $7,000 per kilometer. However, because any one country can utilize some components or designs that are low-cost and others that are high-cost, this figure does not necessarily represent the low cost that is attainable for such a line. 4. Summary 59 If one were to derive a Table 8. Estimated Target Cost of Materials for an Average "reasonable" low cost for a Kilometer for a Three-Phase Line three-phase, three-wire Cost (European configuration) line Item ($/km) over normal terrain that one 10.5-meter wood poles, 11 @ $170 1,900 might aim for, this cost per Conductor, 3 km of 35 mm2 ACSR 1,200 unit length might have a cost Poletop accessories 800 breakdown roughly as shown Guy assemblies 500 inbTableakw Foroghls table, TOTAL 4,400 in Table 8. For this table, Note: Excludes the cost of labor and local transportation of materials. landed costs of imported poles Import duties or construction in difficult terrain would add to this cost. and conductor in Bangladesh Source: NRECA/Dhaka field office. were used because this country seems to be typical of those that might be interested in rural electrification."xii It is interesting to note that, according to data presented in Appendix A, this low target cost ($4,400 per kilometer) happens to parallel costs incurred in the United States. Costs in the United States are expected to be a little higher only because designs there adhere to the North American configuration. This requires the use of four rather than three conductors, along with more extensive grounding along the line. (Although this increases cost slightly, it permits the use of very simple, reliable, and low-cost single- phase construction in rural areas.) Labor costs must also be added to the above, however, to obtain the total capital cost for three-phase line construction. Because the focus of this study is rural electrification in non-industrialized countries, typical costs for such countries from the survey will be used to come up with an average cost. Appendix A and Figure I show that a low value for the cost of labor averages roughly $500 per kilometer for a range of non-industrialized countries, whereas it can reach $2,000 to $3,000 per kilometer in others. Because of high labor rates and the extensive benefits available to the average U.S. utility employee, costs in the United States can exceed these high figures by a further several thousand dollars. Therefore, a lower target limit on capital cost (materials and labor) for the construction of a three-phase line in non-industrialized countries may be roughly $4,900 per kilometer under normal conditions (roughly $5,300 for the North American configuration). In regions where labor costs are high, this lower limit would be closer to $7,000 per kilometer for a line built according to the European configuration. These costs can be reduced somewhat through the use of single-phase construction. For systems adhering to the North American configuration, costs can be reduced by a third (see Figure 3), to perhaps $3,500 per kilometer because of the simplification in the design that is possible, in addition to reducing conductor length to a half. For those adhering to the European configuration, savings may be somewhat less because conductor length would only be reduced by a third and significant poletop hardware, including a crossarm, would still be required. But although the cost reduction may be less, starting with a lower three-phase line cost implies that a target low cost for the single-phase European configuration would be about the same as that for the North American single-phase configuration above. Where circumstances are suitable, capital costs for line construction can be reduced further through the use of single-phase SWER construction. 60 Reducing the Cost of Grid Extension for Rural Electrification Although capital costs are a principal contributor to the life-cycle cost of line construction, other factors must also be considered. As mentioned previously, keeping initial costs low-by, for example, using short-lived low-quality poles, inappropriate conductor material, and inefficient design and construction- can increase life-cycle cost. Moreover, the life-cycle cost of rural electrification is more than the life- cycle cost of the line; one must also take into account the cost of operating and maintaining the line, resistive losses and theft, the energy consumed, and distribution and housewiring. Because it is a major contributor to the cost of RE, the life-cycle cost for line construction is one area that electric utilities interested in more cost-effectively serving rural populations should assess. If the capital cost of three-phase line construction in a certain country is higher than the figure derived in Table 8, the utility in that country should assess the cost of each component to determine what factors contribute to this increased cost and to what extent these are necessary. (In addition to the factors discussed in this report, these might also include high import duties and excessive mark-up of prices.) The utility should then determine what options are available to it to reduce its costs. And finally, in cases where new designs and approaches are found to be effective in reducing the cost of RE, these should be properly researched and then incorporated into the utility's standard construction practices. In designing programs for rural electrification, utilities should continually keep in mind the nature of the needs of rural populations and the realities facing electrification in these areas. They should consciously avoid the tendency to adopt the path of least resistance, namely, existing urban designs that constitute "the way things have always been done." Utilities should reexamine their basic principles, question why designs have been adopted in the past, and ascertain whether the same rationale still exists when the focus has shifted to cost-effectively introducing electricity into rural areas. They should then develop a new set of standards designed both to reduce the life-cycle cost of grid extension and to suit conditions and needs in rural areas. The benefits of electrification extend beyond the rural areas. An investment in more-effective RE can contribute significantly to the well-being of the nation as a whole and provide it with an increased financial return. A more vibrant rural economy can provide gainful employment; contribute to a broader, more secure, and financially productive agricultural base for the nation; and give rural people an alternative to migrating to increasingly crowded, polluted, and unmanageable urban areas. Appendix A: Summary of Field Data Table A-1. Cost Breakdowns for Single-Phase Lines Table A-2. Cost Breakdowns for Three-Phase Lines 62 Reducing the Cost of Grid Extension for Rural Electrification Table A-1. Cost Breakdowns for Single-Phase Lines Exch. Rate/US$= 28 Exch. Rate/US$= 40 Exch. Rate/US$= 40 Country: Bangladesh-i p USA(2)-1 p Philippines(1)1 p Philippinesj2)-1 p Philippines(3)-1 p USA(3)1 p Utility (date): REB (1997) Mettler (1997) NEA Tarelco II MORESCO I Rapanhannock EC Country: Bangladesh-ip Colorado, U.S.A. Philippines Philippines Philippines Virginia, U.S.A. Average span, voltage: 70m, 11 kV 2- 10G m, 14.4 kV p-g 70 m,??? kV p-p _ __5G m, ??? kV P- ___ 10G m, ??? kV pp 1 1Gm, 7.2 kV _ Materials_____________________ Quantity Cost QuantitY Cost Quantity Cost Quantity cost Quantity Cost Quantity Cost Materials !._ r__.. .v- Poles (size, type, number/km) 14 @ mostly 30-7, wood 163 10 @ 35-5, wood 1780 14 @ mostly 30-5, wood 225 20 @ mostly 30-5, conc. 3640 10 @ 35 214 35, 40, and 45 wood' 120 Conductor (size, length) #3 ACSR, 2030 m 480 #4 ACSR, 2000 m 53 ACSR 1/0 +#2 neu, 2200 m 132 ACSR #2,2000 m 118| ACSR #2,2000 m 150 ACSR #1/0, 2000 m 98 Poletop assembly 31 21 74 420 45 24 Guy assembly (number/km) 29 1-2 7 7 56 9 410 8 52 7.5- 270 Grounding 5 3 5 14' 8 19 180 10 13 9.3' 5 Misc. Sub-Total $ 2,760 $ 2,640 $ 4,950 $ 5,830 $ 4,740 $ 2,740 Labor Pole setting 150t 240 43 365 Conductor stringing 990 80 30 164 Framing of structures 18C 40 9 29 Guy assembly installation 190 50 10 97 Grounding installation 9 10 3 40 Misc. Lump sum est. 300 lump sum 1590 Sub-Total S 300 l $ 2,950 S 1,590 $ 420 950 i S6,950 Other Clearing 510C Surveying and staking Transportation and tools Fuel Service Margin Contingency Other engg,handling r-o-w,cont. 230 Overhead' $ 490.00 Sub-Total $ $ - $ 230 S - $ - S5,590 Total S 3,060 S 5,590 $ 6,770 S 6,250 | 5,690 5 15,280 Notes rueounJ Cde.c,in Jack, NRECADhaka rsource: Ron Mettler. Metder, Inc. re Mae SeBodano(NEA) through GiMedna Source G: Mea (NREnAEcpAMao) OIuSe GO Medtna (NRECAMana) rue: Ricky eywaarer. Engineedng (NRECA/Menla) . 4.703S-4 3.1 040-5, and . No gund Are mrluded.??? .5@45'-4 Due to peer ginund in werv area, a jround rod is used at ever pole 30'drght-ut-way, 2.7 kmr bash , 2 1 newM trees: edth treess, $3 70: w5,sout .rees, $0.50 J.e 1% of materials st D.Roghly 30%h are each tangent, 3CP, r50pllpassemblies with arfea *-n O assetmblies Country: Laos-lp Laos-SWER USA(1)-1p ElSalvador-1p Bolivia-lp Utility (date): EdL (1996) EdL (1996) Benton REC (1997) NRECA (1997) ?? (1997) Country: Laos Laos Washington, U.S.A. El Salvador j Bolivia Average span, voltage: 83 muati 22k - 170 mi 22 kV SWER C 1 0 m', 7.2 kV p-g 120 m,7.6 k Cost 120 m,19. i Cost _________________________________ ~ ~ ~ ~ Cos Cos Quantity Cost _ _QuantitZ Coatt Quantity Cost Cs Materials Poles (size, type, number/km) 12 @ 12 m, concrete 2,440 6 @ 12 m, concrete 1,22 9 @ 40, Class 5, wood 3,07 8.4 @35, concrete 1,60C 8 @ 12 m, concrete 2,400 Conductor (size, length) 35 mm2ACSR, 2200 m 58 SC/AC 3/2.75, 1100 m 95 #2 AWG ACSR, 2000 m 93 #2 AWG ACSR, 2080 1,210 #4 AWG ACSR, 2080 m 71 Poletop assembly 1,36 63 0 100 600 53 Guy assembly (number/km) 3a 330 16 3 14 6 27 7 43 Grounding 0 3 2 3 210 4 16 Misc. ? 240 120 -. - Sub-Total $ 4,950 $ 3,100 $ 4,260 S 3,890 $ 4,230 Labor Pole setting 3,370 81 470 Conductor stringing - 15 40 12 Framing of structures 0 80 110 4 Guy assembly installation - 67 160 103 Grounding installation - 340 7 5 Misc, lump sum' 480 lump sum' 486 Materials handling 85C _ general expenses' 91 Sub-Total $ 480 $ 480 $ 6,180 $ 1,550 $ 770 Other Clearing b 20 b 2 35 Surveying and staking 25 Transportation and tools 220 220 245 Fuel b 320 32 Service b 380 b 386 Margin 20% of labor & transport 182 Contingency 5% of grand subtotal 282 Other taxesl 22 Sub-Total 4 940 $ - $ 1,540 Total | 6,370 | 4,2 S 10,440 | 5,440 | 6,540 Notes tauu: Design Standards, Suare: Design Standards, Soune StephenAnderdonEnginearng rue Myk Man-n, Prct Manager, Soue; Fernando HadeMpok. RE, Santa SaStransmission and Rural Elctritication Subtransarissin and Rurl Erticaton Manager, B aaotu Rural Eta-td. Asscitun Sadra.NREcl/Es4lo, a. Incladen 4 Oruz sollue a Indudas 5 targat plus Pruieut. SwedPower Project, SeadPower Washington, U.S.A. pan 1.tt6.A2-Ms,O.5A8s5ard -arayfthSterassaerblis.b. 10lOt a. Cost dludeds os m3 ot cnrala par . Cuost indudes 0.5 m3 ot concrete par lnatldas 2 deadend and I angle iscallanaua other anaarnbuia, abur plis transp. ap t53 (5m3) used around Its base. apd (S35/m3) sad ar,und its base. assebly. *b Trha costs wra quoted as qua1 tor b. Thesw costs wre quoted as equal tar b. Minimu ground ctaranc,a is 9fl Ial MV linem cnfguratins. alMV tine confgurations. Lading on line is 025 ue and 40 mph f4 I/sql. ) wind. Sized to a ommodata lulut su attachments, c.Lauar anaegs 37/hour indading arehaad. Appendix A 65 Table A-2. Cost Breakdowns for Three-Phase Lines Country: Laos-3p USA(1)-3p El Salvador-3p Bolivia-3p MPSEB(1)-3p Utility (Date): - EdL (1996) Benton REC (1997) NRECA (1997) ?? (1997) MPSEB (1997) Country: Laos Washington, U.S.A. El Salvador Bolivia Madhya Pradesh, India Average span, voltage: 66 m, 22 kV p-p ____ l m, 12.5 kV p- 120 m, 13.2 kV p- 1 10 m, 34.5 kV po80 m, 1 1kV p-p ___ _L . .Quantity Cost Quantity Cost Quantity Cost Quantity Cost Materials Poles (size, type, number/km) 15 0 12 m, concrete 3,050 10 40', ClassS, wood) 3,410 8.6 @ mostly 35', conc. 1,720 9 0 12 m, concrete 2,480 - 13 8 m conc., 140 kg' 32 Conductor (size, length) 35 mm2 ACSR, 3,300 m 870 #2 AWG ACSR, 4,000 m 1,870 #2 AWG ACSR, 4080 m 2,370 #4 AWG ACSR, 4,100 m 1,280 30 mm2 ACSR, 3100 m 950 Poletop assembly 2,730 940 1,480 2,570 39 Guy assembly (number/km) 3a 380 140 270 11 710 6n 190 Grounding 0 20 320 5 150 6 Misc. (undefined) 200 -- Sub-Total $ 7,230 $ 6,380 $ 6,160 $ 7,190 $ 1,910 Labor Pole setting 3,740 830 Conductor stringing 300 780 Framing of structures 1,890 250 Guy assembly installation 670 160 Grounding installation 340 70 Misc. lump sum 480 Materials handling 1,280 - lump sumb, 20% of mat. 1,460 lump sum & supervisionb 5 Sub-Total $ 480 S 8,220 $ 2,090 $ 1,460 S 500 Other Clearing 20 350 Surveying and staking 250 Transportation and tools 220 8 Fuel 320 Service 380 'other' 440 storage $ 3% 6 Margin Contingency 5% 470 3% 60 taxes 280 "T&P- @ 2% 40 Sub-Total $ 940 S - S . S 1,790 $ 240 Total $ 8,650 $14,600 $ 8,250 $ 10,440 $ 2,650 Notes Source: Doesign Standards, Source: Stephen Anderson, Engineerlng Source: Myk Manon, Project Manager, Source: Fernando Haderspock, CRE, Santa |Source Ashok Ahuja, New Delhi (trom MPSES Subtransmission and Rural Electdtication Manager. Benton Rural Electyc Associaton. NRECA/EI Salvador Cruz. Solivia a. uses 6 suspension Standard Specs) a. Includes boulders for Project, SwedPower a. Includes 0.5 m3 of Washington, U.S.A. About half non-tangent assembires. nsulators per pole. b. Presumably includes backtilling and concrete for guys and pole concrete at the base of each pole. a. Includes 2 deadend and I angle transporasion. ase pad. b. Inctudes 10% hr tH.O. and ssembly. eneral supervision c. Working load. b. Extra helght for joint usage of pole. Assumes 12 poles/km plus one double-pole Loading on line is 0.25' ice and 40 mph stwureur every mile. (4 lbs/sq. toot) wind. Sized to ccommodate joint-use atrachments. . Labor averages $37thour incuding verhead. Exch. Rate/US$= 28 Exch. Rate/US$= 40 Exch. Rate/US$= 40 Country: Bangladesh-3p USA(2N 3p Philipplnes(1)-3p Phillppines(2)-3p Philippines(3)-3p Utility (Date): REB (1997) Mentler (1997) NEA Tarelco 1 MORESCOI Country: Bangladesh-3p Colorado, U.S.A. Philippines Philippines Philippines Average span, voltage: 90 m, 11 kV p-p _ 100 m, 24.9 kV p-p 70 m, ??? kV p-p 50 m, ??? kV p-p 10C m, ??? kV )-p ____ _ Quantity Cost Quantity i Cost Quantity i Coat Quantitv I Coat Quantity Cost Materials Poles (size, type, number/km) 11 @ mostly 35-5, wood 184 10 @ mostly 35-5, wood 188 15 @ mostly 35'-4, wood 2970 20 @ 35', concrete 460 35'and 2 ea. @ 40',45' 252 Conductor (size, length) 4/0+1/0 neu ACSR, 4060 i 331 #3 ACSR, 4000m 1060 ACSR 1/0 +#2 neu, 4400 m 295 ACSR #2, 4000 m 2690 ACSR 2/0, 4000 m 38 Poletop assembly 80C 1220 27 137 16 Guy assembly (number/km) 4 34 2-3 130 10 7 8 18C 11 7 Grounding 2-3 5C 3 5 14 14 20 190 10 1 Misc. Sub-Total $ 8,340 $ 4,340 $ 9,510 $ 9,030 S 8,860 Labor Pole setting 1 150C 27 50( Conductor stringing 190 1980 21 77 Framing of structures 30 47 13 34 Guy assembly installation 380 20 140 Grounding installation 90 2 3 Misc. lump sum 31 Sub-Total $ 350 $ 4,420 $ 3,130 $ 650 $ 1,780 Other Clearing Surveying and staking Transportation and tools Fuel Service Margin Contingency eng'g,handling r-o-w,cont. 380 Sub-Total $ - S 380 S * $ Total S 6,690 $ 8,760 S 13,020 $ 9,68 $ $10,640 Notes Source: Colin Jack, NRECA/Dhaka Source: Ron Mettler, Mettler, Inc. Source: MaeSonano(NEA) through Souroe: Gil Medina (NRECAtManila) Source: Gil Medsna (NRECA/Manila) Gil Medina(NRECAtManila) Exch. Rate/US$= 610 Exch. Rate/US$= 58 Exch. Rate/US$= 550 Exch. Rate/US$= 580 Country: Mahi-3p Kenya-3p Senegal(1)-3p USA(3)-3p Senegal(2)-3p Utility (Date): Societe Energie du Mali SENELEC Rapanhannock EC SENELEC Country: Mali Kenya Senegal Virginia, U.S.A. Senegal Average span, voltage: 80 m, ??? kV p-D tO0 m, 11 kV 30 kV 1_1_0 m, 12.5 kV p- 150 m, 30 kV __________________________ I Quantity [ Cost Quanti Cost Quantity Cost Quantity Cost Quantity Cost Materials Poles (size, type, number/km) 13 @ 12 m class A conc. 597 10 @ 11 m medium 790 10 wood and 3 steel @ 12 ma 2950 35', 40', and 45' wood' 1560 12 m concrete 2820 Conductor (size, length) Aster34.4 mm 2 4810 150 mm2 ACSR 267 ACSR 54.6 mm2, 3150m 177 ACSR #1/0, 4000m 1970 Almelec148 mm2, 3200 m 5420 Poletop assembly 4390 178 940 2570 Guy assembly (number/km) 71 lIe 560 Grounding 9.3' 5C Misc. 10 b 3830 Sub-Total $ 15,170 $ 5,960 $ 8,550 $ 5,080 $ 10,810 Labor Pole setting 112 57 44 3650 690 Conductor stringing 78 97 130 3280 670 Framing of structures 60 920 110 Guy assembly installation 400 1420 Grounding installation 400 Misc. 690 20 400 Sub-Total $ 2,590 $ 2,020 $ 970 $ 9,670 $ 1,470 Other Clearing 6750 1 Surveying and staking 1210 59s 73 Transportation and tools 540 9 Fuel Service Margin 'CWS cost" 2210 Contingency 92 1310 "T&P- 230 Overheadd $ 910.00 Overhead d Sub-Total $ 1,310 $ 4,570 S 1,130 $ 7,680 I 3,680 Total $ 19,070 $ 12,580 $ 10,650 $ 22,410 $ 15,960 Notes Source: 'Travaux Neufs' of the Societe Source: From rates tound in Kenya DCS Source: Mr. Chelkhou Cisse of SENELEC/HANN Source: Ricky Bywaters, Engineerng Source: SENELEC via Willem Floor; from Energie du Mali, from Ismail Toure via nstruction units pfices 1997, via Robert hrough Eduardo Villagran 5/98 . 3.4@3-5., 3.7@40'-4, and costs for 80 km line recently bid by three Willem Floor 7/28/98 er Plas, Wodrd Sank . Steel pole (1400 daN) at 2.5 times the cost of 2e4s-3 enegalese companies wood pole (140 daN) Due to poor ground in seMce area, a Cost for guys, insulators, clamps for 10 round rod is used at every pole wood poles is $1770 and for 3 steel poles is . 40' right-of-way, 2.7 km brush + 2.7 2540.km with trees; with trees, S3.70vm2; Transportation cost is S0.22ttonne/km ithout trees, 50.50/m2 . 18% of materials cost . Roughly 35% are each tangent and 30n and 15% each are 60t and 902 letop assemblies vAth a few ____ ____ ____ ____ _.. .__ _ _ _ _ _ _ _ _ _ _ _ ...__ _ __ _ __ _ __ __ _ _ _ _ _ _ _ _ _ _ _ _ __ remaining assemblies_ _ _ _ _ _ _ _ _ _ _ _ _ _ Appendix B 69 Appendix B: Making Rural Electrification More Affordable As they extend electricity grids into rural areas, utilities face two challenges: (1) reducing cost and (2) increasing the ability of rural households to cover their share of this cost as well as the cost of energy. This appendix proposes a synergy between RE and forestry that provides one approach to addressing this pair of challenges and offers various environmental advantages as well. Using Fuelwood: The Pros and Cons It is widely recognized that fuelwood will continue to be a dominant source of energy in rural, and even some urban, areas in many developing countries in the foreseeable future. There are good reasons for this: it is an indigenous, low-cost or free source of energy that, if properly managed, is a renewable resource. Its use requires neither the use of new or costly stoves or cookware nor a change in cooking habits. In short, for the rural population, it is the most appropriate solution to meeting their critical need for energy for cooking and space heating. However, this dependence on fuelwood has contributed to degradation of the forest environment in many countries as well as to increasing fuelwood scarcities, an increased burden on the women and children who gather the wood, increased runoff and decreased rainfall retention and groundwater availability in the area, reduced rainfall, loss of topsoil and impoverishment of the soil, and reduced wildlife due to the destruction of their habitat-all factors that disrupt human, animal, and eventually a nation's life. Is Electrification the Solution? In a number of countries, a widely heralded solution to this problem is increased electrification and the use of electricity for cooking. Although this is clearly an alternative to fuelwood, reliance on electricity is not without its drawbacks for this purpose, drawbacks that are even more pronounced in rural areas. These disadvantages include the following: * Increased cost of the line needed to cater to cooking. Power distribution systems must be considerably oversized simply to meet cooking needs that tend to coincide not only with cooking loads throughout the service area but also with other evening loads, such as lighting and TV. Using only a single hot plate (rated at 1,000 W) in each rural home increases the village load by at least 400 percent (because, in many countries, the typical coincident rural load served by the grid during the evening hours is no more than 250 W). This would mean that the conductor for the MV and LV distribution lines (one of the costliest components of a distribution system) and transformers would require at least five times the capacity than would otherwise be the case without cooking. Conductor costs would therefore increase by a factor of five, as would the voltage drop during peak demand, and any line losses would increase by a factor of 25. Additional costs would also accrue from heavier pole construction, poletop hardware, and guying. * Increased cost of generation. The investment required for the increased electricity-generating capacity to cater solely to cooking needs would be difficult to justify because this increased capacity would remain unused most of each day. Assuming a typical cost of power at a marginal cost of $10 per kW per month, the additional generation capacity on the grid to serve each hot plate would cost the user $10 each month. 70 Reducing the Cost of Grid Extension for Rural Electrification * Increased cost of energy. In addition to the cost of heavier line construction and the cost of gen- eration, each consumer must cover the considerable additional costs of the energy consumed in cooking. This becomes difficult for a rural population that has largely obtained this energy free by using of fuelwood and agricultural residues (at the expense of the environment). The reason why electric cooking is appealing in a number of countries is its apparent low cost. But in these cases, the tariff does not represent the true costs of electrification. As noted in the previous para- graphs, the consumers would have to cover considerable additional costs if they were to cover the true costs incurred in using electricity for cooking. An Integrated Solution The two principal energy needs in a vibrant rural economy are the following: * Energy for powering light, radio, and TV; water pumps for domestic consumption, agriculture, and animal husbandry; grain mills and other agro-processing equipment; vaccine refrigerators and health posts; and a range of other appliances; and * Energy for cooking and space heating. Clearly the first need is most effectively met with electricity, whereas the second is most easily and cheaply met with fuelwood. This begs the following question: Why not integrate RE with reforestation to exploit each energy source to maximum advantage at least cost to the individual and to the nation? One scenario could be as follows.'7 It would have to be clearly understood and agreed that a precondition for the introduction of electricity into a community would be the sustained involvement in a community woodlot of each household that accesses electricity. Failure to maintain this project would result in disconnection from electricity service. (If electricity is in considerable demand-as it is in rural areas throughout the world-this eventuality would rarely have to be considered because the communities would have such a strong incentive to continue its use.) To ensure that tree seedlings become well established, one community's use of electricity initially could be for waterpumping for watering the trees (and for domestic consumption). This scenario would increase the financial justification for RE by reducing its costs and increasing its financial retums and benefits to the utility and the consumers as follows: * As previously noted, avoiding the cooking load considerably reduces the required capacity and cost of distribution systems as well the need to construct additional generating capacity on the grid where this would otherwise be necessary. 17 This scenario assumes that electricity is in demand for non-heat-generating end uses and that there is a clear, justifiable rationale for rural electrification. Appendix B 71 * Although villagers often have too little disposable income to cover the costs of housewiring, connection, and the electricity itself, they now have the option of making an investment of time and effort ("sweat equity"). This would have major returns not only to the nation (possibly in return for access to life-line tariffs) but also to themselves and their communities in such forms as timber for construction or sale, fuelwood, fodder for livestock, nuts and fruit for consumption or sale, increased wildlife, decreased loss of topsoil and improved land quality, and improvement in groundwater availability. * After the forests have been established, processing and adding value to products that are extracted from the forests would provide the feedstock for cottage industries powered by electricity, increase the load factor on the distribution system, and generate financial returns for the consum- ers as well as for the utility that made the initial investment. * Forestry could also reduce the cost of RE by using locally produced wood poles to replace poles, often made of concrete, that must be imported into the area. Individuals who have limited financial resources could cover connection costs by selling the locally produced poles. * Access to local forests would reduce the time and energy women and children currently waste in searching for fuelwood and would permit these efforts to be channeled into less exhausting and more productive and rewarding activities.w6 Integrating RE and forestry in this manner would give households access to the lowest-cost electricity possible for lighting, agro-processing, social amenities, and other high-value uses, as well as access to free fuelwood for cooking, space heating, pottery and brick-making, baking, and other energy-intensive end-uses. Equally important, it would improve the natural environment and provide both a variety of livelihoods and a mechanism for sustainable development in countries that otherwise will witness the continued degradation of their natural environment and decline in their quality of life. End Notes i Gadi Kaplan, "Appropriate Technologies," IEEE Spectrum, October 1994; and Christopher Flavin and Molly O`Meara, "Solar Power Markets Boom," World Watch, September/October 1998, respectively. i Allen R. Inversin, "New Designs for Rural Electrification: Private-Sector Experiences in Nepal" (Arlington, Virginia: NRECA, 1994). ii Allen R. Inversin, "Off-grid Rural Electrification: Summary, Analysis, and Recommendations Following Field Visits to Lao P.D.R., February-March 1997," prepared for the World Bank, March 25, 1997, Annex A. Although the high cost of manpower in the United States can significantly increase the cost of line construction, these labor costs do not reflect the cost of construction encountered in many developing countries. i Michael J. Shiel, "Rural Electrification in Ireland" (U.K.: The Panos Institute, 1988); and Voravate Tig Tuntivate and Douglas Barnes, "Rural Electrification in Thailand: Lessons from a Successful Program," draft copy (Washington, D.C.: Industry and Energy Department, World Bank, 1995). v R. Masmoudi, "Rural Electrification in Tunisia" (proceedings of the World Bank Electric Power Distribution Design Workshop held on May 27, 1993, in Washington, D.C.). See Figure 30 on p. 52. High-Voltage Earth Return Distribution for Rural Areas, fourth edition (Electricity Authority of New South Wales, revised June 1978). viii N.P. Drew and D.J. Postlethwaite, "Single Wire Earth Return Distribution Systems: Economic Rural Electrification" (paper presented to the 7th CEPSI Conference, Brisbane, October 1988). Correspondence with James A. Taylor, wood pole specialist. x REC Specifications and Construction Standards (New Delhi: Rural Electrification Corporation, Ltd., 1994). Xi Allen R. Inversin, "New Designs for Rural Electrification: Private-Sector Experiences in Nepal" (Arlington, Virginia: NRECA, 1994). xii This is illustrated in Table 2 (p.37). xii Promoted by Prof. F. Iliceto of the University of Rome. See F. Iliceto et al., "MV distribution from insulated shield wires of HV lines, Experimental applications in Ghana" (Symposium 11-85, CIGRE/UPDEA Symposium, Dakar, 1985) (112, boulevard Haussmann, 75006 Paris). "iv Rene Masse and Herve Conan, "Distribution de l'dlectricitd en zone periurbaine dans les pays en developpement: Note de synthese" (France: GRET, APAVE, and BURGEAP, January 1997). xv The manufacturer of written-pole motors is Precise Power Corporation, P.O. Box 9547, Bradenton FL 34206- 9547, USA (http://www.precisepwr.com). Electronic drive technology is available from Unico, Inc., 3725 Nicholson Road, Franksville, WI 53126-0505, USA (http://www.unicous.com). xvi Glen R. Benjamin, Paul J. Stary, and J. Mike Deans, "A Comparative Analysis: Three-Phase 400/230 V vs. Single-Phase 230 V LV systems" (Arlington, Virginia: NRECA International, Ltd., circa 1979). XV` Monica Gullberg, Maneno Katyega, and Bjorn Kjellstrom, "Local Management of Rural Power Supply in Tanzania: Experiences from the First Pilot Project in Urambo, July 1994-August 1997," draft (Stockholm: Stockholm Environment Institute, June 1998). xviii Suppliers of this equipment include Arkansas Electric Cooperatives, Inc., tel: 501-570-2388 and fax: 501-570- 2389; and Mid Central Electric, Inc., tel: 608-835-3513 and fax: 608-835-5246. xix Note that in all scenarios, the costs of the service drops are equal and therefore have not been computed. The same is roughly true with the poles required to serve the community. xx Glen R. Benjamin, Paul J. Stary, and J. Mike Deans, "A Comparative Analysis: Three-Phase 400/230 V vs. Single-Phase 230 V LV systems" (Arlington, Virginia: NRECA International, Ltd., circa 1979). xxi "Specifications and Drawings for 12.5/7.2 kV Line Construction," REA Bulletin 50-3 (Washington, D.C.: Rural Electrification Administration, U.S. Department of Agriculture, 1983). xx" Assuming an acceptable voltage drop not exceeding 4 percent along a MV line, the line costed in Table 8 could supply a load of 20,000 kW-km at a distribution voltage of 22 kV (e.g., a load of 500 kW located at the end of a 40- kilometer line or I megawatt uniformly distributed along that same line). xxiii A final note: Rather than seeing the creation of rights-of-way for distribution lines as contributing to deforestation in wooded areas, it could be added that this could be seen as a additional renewable source of fuelwood. Clearing the right-of-way would provide an initial source of fuelwood. Furthermore, maintaining a clear right-of-way on an on-going basis would provide a continuing source of fuelwood and would remove a significant cost usually incurred by the electric utility in maintaining proper clearance under distribution lines. Joint UNDP/World Bank ENERGY SECTOR MANAGEMENT ASSISTANCE PROGRAMME (ESMAP) LIST OF REPORTS ON COMPLETED ACTIVITIES Region/Country Activity/Report Title Date Number SUB-SAHARAN AFRICA (AFR) Africa Regional Anglophone Africa Household Energy Workshop (English) 07/88 085/88 Regional Power Seminar on Reducing Electric Power System Losses in Africa (English) 08/88 087/88 Institutional Evaluation of EGL (English) 02/89 098/89 Biomass Mapping Regional Workshops (English) 05/89 -- Francophone Household Energy Workshop (French) 08/89 -- Interafrican Electrical Engineering College: Proposals for Short- and Long-Term Development (English) 03/90 112/90 Biomass Assessment and Mapping (English) 03/90 -- Symposium on Power Sector Reforrn and Efficiency Improvement in Sub-Saharan Africa (English) 06/96 182/96 Commercialization of Marginal Gas Fields (English) 12/97 201/97 Commercilizing Natural Gas: Lessons from the Seminar in Nairobi for Sub-Saharan Africa and Beyond 01/00 225/00 Angola Energy Assessment (English and Portuguese) 05/89 4708-ANG Power Rehabilitation and Technical Assistance (English) 10/91 142/91 Benin Energy Assessment (English and French) 06/85 5222-BEN Botswana Energy Assessment (English) 09/84 4998-BT Pump Electrification Prefeasibility Study (English) 01/86 047/86 Review of Electricity Service Connection Policy (English) 07/87 071/87 Tuli Block Farms Electrification Study (English) 07/87 072/87 Household Energy Issues Study (English) 02/88 -- Urban Household Energy Strategy Study (English) 05/91 132/91 Burkina Faso Energy Assessment (English and French) 01/86 5730-BUR Technical Assistance Program (English) 03/86 052/86 Urban Household Energy Strategy Study (English and French) 06/91 134/91 Burundi Energy Assessment (English) 06/82 3778-BU Petroleum Supply Management (English) 01/84 012/84 Status Report (English and French) 02/84 011/84 Presentation of Energy Projects for the Fourth Five-Year Plan (1983-1987) (English and French) 05/85 036/85 Improved Charcoal Cookstove Strategy (English and French) 09/85 042/85 Peat Utilization Project (English) 11/85 046/85 Energy Assessment (English and French) 01/92 9215-BU Cape Verde Energy Assessment (English and Portuguese) 08/84 5073-CV Household Energy Strategy Study (English) 02/90 110/90 Central African Republic Energy Assessement (French) 08/92 9898-CAR Chad Elements of Strategy for Urban Household Energy The Case of N'djamena (French) 12/93 160/94 Comoros Energy Assessment (English and French) 01/88 7104-COM Congo Energy Assessment (English) 01/88 6420-COB Power Development Plan (English and French) 03/90 106/90 C6te d'Ivoire Energy Assessment (English and French) 04/85 5250-IVC Improved Biomass Utilization (English and French) 04/87 069/87 Power System Efficiency Study (English) 12/87 -- Power Sector Efficiency Study (French) 02/92 140/91 -2- Region/Country Activity/Report Title Date Number C6te d'Ivoire Project of Energy Efficiency in Buildings (English) 09/95 175/95 Ethiopia Energy Assessment (English) 07/84 4741 -ET Power System Efficiency Study (English) 10185 045/85 Agricultural Residue Briquetting Pilot Project (English) 12/86 062/86 Bagasse Study (English) 12/86 063/86 Cooking Efficiency Project (English) 12/87 -- Energy Assessment (English) 02/96 179/96 Gabon Energy Assessment (English) 07/88 6915-GA The Gambia Energy Assessment (English) 11/83 4743-GM Solar Water Heating Retrofit Project (English) 02/85 030/85 Solar Photovoltaic Applications (English) 03/85 032/85 Petroleum Supply Management Assistance (English) 04/85 035/85 Ghana Energy Assessment (English) 11/86 6234-GH Energy Rationalization in the Industrial Sector (English) 06/88 084/88 Sawmill Residues Utilization Study (English) 11/88 074/87 Industrial Energy Efficiency (English) 11/92 148/92 Guinea Energy Assessment (English) 11/86 6137-GUI Household Energy Strategy (English and French) 01/94 163/94 Guinea-Bissau Energy Assessment (English and Portuguese) 08/84 5083-GUB Recommended Technical Assistance Projects (English & Portuguese) 04/85 033/85 Management Options for the Electric Power and Water Supply Subsectors (English) 02/90 100/90 Power and Water Institutional Restructuring (French) 04/91 118/91 Kenya Energy Assessment (English) 05/82 3800-KE Power System Efficiency Study (English) 03/84 014/84 Status Report (English) 05/84 016/84 Coal Conversion Action Plan (English) 02/87 -- Solar Water Heating Study (English) 02/87 066/87 Peri-Urban Woodfuel Development (English) 10/87 076/87 Power Master Plan (English) 11/87 -- Power Loss Reduction Study (English) 09/96 186/96 Lesotho Energy Assessment (English) 01/84 4676-LSO Liberia Energy Assessment (English) 12/84 5279-LBR Recommnended Technical Assistance Projects (English) 06/85 038/85 Power System Efficiency Study (English) 12/87 081/87 Madagascar Energy Assessment (English) 01/87 5700-MAG Power System Efficiency Study (English and French) 12/87 075/87 Environmental Inpact of Woodfuels (French) 10/95 176/95 Malawi Energy Assessment (English) 08/82 3903-MAL Technical Assistance to Inprove the Efficiency of Fuelwood Use in the Tobacco Industry (English) 11/83 009/83 Status Report (English) 01/84 013/84 Mali Energy Assessment (English and French) 11/91 8423-MLI Household Energy Strategy (English and French) 03/92 147/92 Islamic Republic of Mauritania Energy Assessment (English and French) 04/85 5224-MAU Household Energy Strategy Study (English and French) 07/90 123/90 Mauritius Energy Assessment (English) 12/81 3510-MAS Status Report (English) 10/83 008/83 Power System Efficiency Audit (English) 05/87 070/87 Mauritius Bagasse Power Potential (English) 10/87 077/87 -3- Region/Country Activity/Report Title Date Number Mauritius Energy Sector Review (English) 12/94 3643-MAS Mozambique Energy Assessment (English) 01187 6128-MOZ Household Electricity Utilization Study (English) 03/90 113/90 Electricity Tariffs Study (English) 06/96 181/96 Sample Survey of Low Voltage Electricity Customers 06/97 195/97 Narnibia Energy Assessment (English) 03/93 11320-NAM Niger Energy Assessment (French) 05/84 4642-NIR Status Report (English and French) 02/86 051/86 Improved Stoves Project (English and French) 12/87 080/87 Household Energy Conservation and Substitution (English and French) 01/88 082/88 Nigeria Energy Assessment (English) 08/83 4440-UNI Energy Assessment (English) 07/93 11672-UNI Rwanda Energy Assessment (English) 06/82 3779-RW Status Report (English and French) 05/84 017/84 Irmproved Charcoal Cookstove Strategy (English and French) 08/86 059/86 Improved Charcoal Production Techniques (English and French) 02/87 065/87 Energy Assessment (English and French) 07/91 8017-RW Commercialization of Improved Charcoal Stoves and Carbonization Techniques Mid-Term Progress Report (English and French) 12/91 141/91 SADC SADC Regional Power Interconnection Study, Vols. I-IV (English) 12/93 -- SADCC SADCC Regional Sector: Regional Capacity-Building Program for Energy Surveys and Policy Analysis (English) 11/91 -- Sao Tome and Principe Energy Assessment (English) 10/85 5803-STP Senegal Energy Assessment (English) 07/83 4182-SE Status Report (English and French) 10/84 025/84 Industrial Energy Conservation Study (English) 05/85 037/85 Preparatory Assistance for Donor Meeting (English and French) 04/86 056/86 Urban Household Energy Strategy (English) 02/89 096/89 Industrial Energy Conservation Program (English) 05/94 165/94 Seychelles Energy Assessment (English) 01/84 4693-SEY Electric Power System Efficiency Study (English) 08/84 021/84 Sierra Leone Energy Assessment (English) 10/87 6597-SL Somalia Energy Assessment (English) 12/85 5796-SO South Africa Options for the Structure and Regulation of Natural Republic of Gas Industry (English) 05/95 172/95 Sudan Management Assistance to the Ministry of Energy and Mining 05/83 003/83 Energy Assessment (English) 07/83 4511-SU Power System Efficiency Study (English) 06/84 018/84 Status Report (English) 11/84 026/84 Wood Energy/Forestry Feasibility (English) 07/87 073/87 Swaziland Energy Assessment (English) 02/87 6262-SW Household Energy Strategy Study 10/97 198/97 Tanzania Energy Assessment (English) 11/84 4969-TA Peri-Urban Woodfuels Feasibility Study (English) 08/88 086/88 Tobacco Curing Efficiency Study (English) 05/89 102/89 Remote Sensing and Mapping of Woodlands (English) 06/90 -- Industrial Energy Efficiency Technical Assistance (English) 08/90 122/90 Tanzania Power Loss Reduction Volume 1: Transmission and Distribution SystemTechnical Loss Reduction and Network Development (English) 06/98 204A/98 -4 - Region/Country Activity/Report Title Date Number Tanzania Power Loss Reduction Volume 2: Reduction of Non-Technical Losses (English) 06/98 204B/98 Togo Energy Assessment (English) 06/85 5221-TO Wood Recovery in the Nangbeto Lake (English and French) 04/86 055/86 Power Efficiency Improvement (English and French) 12/87 078/87 Uganda Energy Assessment (English) 07/83 4453-UG Status Report (English) 08/84 020/84 Institutional Review of the Energy Sector (English) 01/85 029/85 Energy Efficiency in Tobacco Curing Industry (English) 02/86 049/86 Fuelwood/Forestry Feasibility Study (English) 03/86 053/86 Power System Efficiency Study (English) 12/88 092/88 Energy Efficiency Improvement in the Brick and Tile Industry (English) 02/89 097/89 Tobacco Curing Pilot Project (English) 03/89 UNDP Terminal Report Energy Assessment (English) 12/96 193/96 Rural Electrification Strategy Study 09/99 221/99 Zaire Energy Assessment (English) 05/86 5837-ZR Zambia Energy Assessment (English) 01/83 4110-ZA Status Report (English) 08/85 039/85 Energy Sector Institutional Review (English) 11/86 060/86 Power Subsector Efficiency Study (English) 02/89 093/88 Energy Strategy Study (English) 02/89 094/88 Urban Household Energy Strategy Study (English) 08/90 121/90 Zimbabwe Energy Assessment (English) 06/82 3765-ZIM Power System Efficiency Study (English) 06/83 005/83 Status Report (English) 08/84 019/84 Power Sector Management Assistance Project (English) 04/85 034/85 Power Sector Management Institution Building (English) 09/89 -- Petroleum Management Assistance (English) 12/89 109/89 Charcoal Utilization Prefeasibility Study (English) 06/90 119/90 Integrated Energy Strategy Evaluation (English) 01/92 8768-ZIM Energy Efficiency Technical Assistance Project: Strategic Framework for a National Energy Efficiency Improvement Program (English) 04/94 -- Capacity Building for the National Energy Efficiency Improvement Progranmme (NEEIP) (English) 12/94 -- EAST ASIA AND PACIFIC (EAP) Asia Regional Pacific Household and Rural Energy Seminar (English) 11/90 China County-Level Rural Energy Assessments (English) 05/89 101/89 Fuelwood Forestry Preinvestment Study (English) 12/89 105/89 Strategic Options for Power Sector Reform in China (English) 07/93 156/93 Energy Efficiency and Pollution Control in Township and Village Enterprises (TVE) Industry (English) 11/94 168/94 Energy for Rural Development in China: An Assessment Based on a Joint Chinese/ESMAP Study in Six Counties (English) 06/96 183/96 Improving the Technical Efficiency of Decentralized Power Companies 09/99 222/999 Fiji Energy Assessment (English) 06/83 4462-FIJ - 5 - Region/Country Activity/Report Title Date Number Indonesia Energy Assessment (English) 11/81 3543-IND Status Report (Enghsh) 09/84 022/84 Power Generation Efficiency Study (English) 02/86 050/86 Energy Efficiency in the Brick, Tile and Lime Industries (English) 04/87 067/87 Diesel Generating Plant Efficiency Study (English) 12/88 095/88 Urban Household Energy Strategy Study (English) 02/90 107/90 Biomass Gasifier Preinvestment Study Vols. I & II (English) 12/90 124/90 Prospects for Biomass Power Generation with Emphasis on Palm Oil, Sugar, Rubberwood and Plywood Residues (English) 11/94 167/94 Lao PDR Urban Electricity Demand Assessment Study (English) 03/93 154/93 Institutional Development for Off-Grid Electrification 06/99 215/99 Malaysia Sabah Power System Efficiency Study (English) 03/87 068/87 Gas Utilization Study (English) 09/91 9645-MA Myanmar Energy Assessment (English) 06/85 5416-BA Papua New Guinea Energy Assessment (English) 06/82 3882-PNG Status Report (English) 07/83 006/83 Energy Strategy Paper (English) -- -- Institutional Review in the Energy Sector (English) 10/84 023/84 Power Tariff Study (English) 10/84 024/84 Philippines Commercial Potential for Power Production from Agricultural Residues (English) 12/93 157/93 Energy Conservation Study (English) 08/94 -- Solomon Islands Energy Assessment (English) 06/83 4404-SOL Energy Assessment (English) 01/92 979-SOL South Pacific Petroleum Transport in the South Pacific (English) 05/86 -- Thailand Energy Assessment (English) 09/85 5793-TH Rural Energy Issues and Options (English) 09/85 044/85 Accelerated Dissemination of Improved Stoves and Charcoal Kilns (English) 09/87 079/87 Northeast Region Village Forestry and Woodfuels Preinvestment Study (English) 02/88 083/88 Impact of Lower Oil Prices (English) 08/88 -- Coal Development and Utilization Study (English) 10/89 -- Tonga Energy Assessment (English) 06/85 5498-TON Vanuatu Energy Assessment (English) 06/85 5577-VA Vietnam Rural and Household Energy-Issues and Options (English) 01/94 161/94 Power Sector Reform and Restructuring in Vietnam: Final Report to the Steering Comnmnittee (English and Vietnamese) 09/95 174/95 Household Energy Technical Assistance: Improved Coal Briquetting and Commnercialized Dissemination of Higher Efficiency Biomass and Coal Stoves (English) 01/96 178/96 Westem Samoa Energy Assessment (English) 06/85 5497-WSO SOUTH ASIA (SAS) Bangladesh Energy Assessment (English) 10/82 3873-BD Priority Investment Program (English) 05/83 002/83 Status Report (English) 04/84 015/84 Power System Efficiency Study (English) 02/85 031/85 - 6 - Region/Country Activity/Report Title Date Number Bangladesh Small Scale Uses of Gas Prefeasibility Study (English) 12/88 -- India Opportunities for Commercialization of Nonconventional Energy Systems (English) 11/88 091/88 Maharashtra Bagasse Energy Efficiency Project (English) 07/90 120/90 Mini-Hydro Development on Irrigation Dams and Canal Drops Vols. I, II and III (English) 07/91 139/91 WindFarm Pre-Investment Study (English) 12/92 150/92 Power Sector Reform Seminar (English) 04/94 166/94 Environmental Issues in the Power Sector (English) 06/98 205/98 Environmental Issues in the Power Sector: Manual for Environmental Decision Making (English) 06/99 213/99 Household Energy Strategies for Urban India: The Case of Hyderabad 06/99 214/99 Nepal Energy Assessment (English) 08/83 4474-NEP Status Report (English) 01/85 028/84 Energy Efficiency & Fuel Substitution in Industries (English) 06/93 158/93 Pakistan Household Energy Assessment (English) 05/88 -- Assessment of Photovoltaic Programs, Applications, and Markets (English) 10/89 103/89 National Household Energy Survey and Strategy Formulation Study: Project Terminal Report (English) 03/94 -- Managing the Energy Transition (English) 10/94 Lighting Efficiency Improvement Program Phase 1: Cormnercial Buildings Five Year Plan (English) 10/94 Sri Lanka Energy Assessment (English) 05/82 3792-CE Power System Loss Reduction Study (English) 07/83 007/83 Status Report (English) 01/84 010/84 Industrial Energy Conservation Study (English) 03/86 054/86 EUROPE AND CENTRAL ASIA (ECA) Bulgaria Natural Gas Policies and Issues (English) 10/96 188/96 Central and Eastem Europe Power Sector Reform in Selected Countries 07/97 196/97 Eastem Europe The Future of Natural Gas in Eastern Europe (English) 08/92 149/92 Kazakhstan Natural Gas Investment Study, Volumes 1, 2 & 3 12/97 199/97 Kazakhstan & Kyrgyzstan Opportunities for Renewable Energy Development 11/97 16855-KAZ Poland Energy Sector Restructuring Program Vols. I-V (English) 01/93 153/93 Natural Gas Upstream Policy (English and Polish) 08/98 206/98 Energy Sector Restructuring Program: Establishing the Energy Regulation Authority 10/98 208/98 Portugal Energy Assessment (English) 04/84 4824-PO Romnania Natural Gas Development Strategy (English) 12/96 192/96 Slovenia Workshop on Private Participation in the Power Sector (English) 02/99 211/99 Turkey Energy Assessment (English) 03/83 3877-TU - 7 - Region/Country Activity/Report Tile Date Number MIDDLE EAST AND NORTH AFRICA (MNA) Arab Republic of Egypt Energy Assessment (English) 10/96 189/96 Arab Republic of Egypt Energy Assessment (English and French) 03/84 4157-MOR Status Report (English and French) 01/86 048/86 Morocco Energy Sector Institutional Development Study (English and French) 07/95 173/95 Natural Gas Pricing Study (French) 10/98 209/98 Gas Development Plan Phase II (French) 02/99 210/99 Syria Energy Assessment (English) 05/86 5822-SYR Electric Power Efficiency Study (English) 09/88 089/88 Energy Efficiency Improvement in the Cement Sector (English) 04/89 099/89 Syria Energy Efficiency Imnprovement in the Fertilizer Sector (English) 06/90 115/90 Tunisia Fuel Substitution (English and French) 03/90 -- Power Efficiency Study (English and French) 02/92 136/91 Energy Management Strategy in the Residential and Tertiary Sectors (English) 04/92 146/92 Renewable Energy Strategy Study, Volume I (French) 11/96 190A/96 Renewable Energy Strategy Study, Volume II (French) 11/96 190B/96 Yemen Energy Assessment (English) 12/84 4892-YAR Energy Investment Priorities (English) 02/87 6376-YAR Household Energy Strategy Study Phase I (English) 03/91 126/91 LATIN AMERICA AND THE CARIBBEAN (LAC) LAC Regional Regional Seminar on Electric Power System Loss Reduction in the Caribbean (English) 07/89 -- Elimination of Lead in Gasoline in Latin America and the Caribbean (English and Spanish) 04/97 194/97 Elimnination of Lead in Gasoline in Latin America and the Caribbean - Status Report (English and Spanish) 12/97 200/97 Harmonization of Fuels Specifications in Latin America and the Caribbean (English and Spanish) 06/98 203/98 Bolivia Energy Assessment (English) 04/83 4213-BO National Energy Plan (English) 12/87 -- La Paz Private Power Technical Assistance (English) 11/90 111/90 Prefeasibility Evaluation Rural Electrification and Demand Assessment (English and Spanish) 04/91 129/91 National Energy Plan (Spanish) 08/91 131/91 Private Power Generation and Transmission (English) 01/92 137/91 Natural Gas Distribution: Economics and Regulation (English) 03/92 125/92 Natural Gas Sector Policies and Issues (English and Spanish) 12/93 164/93 Household Rural Energy Strategy (English and Spanish) 01/94 162/94 Preparation of Capitalization of the Hydrocarbon Sector 12/96 191/96 Brazil Energy Efficiency & Conservation: Strategic Partnership for Energy Efficiency in Brazil (English) 01/95 170/95 Hydro and Thermal Power Sector Study 09/97 197/97 Chile Energy Sector Review (English) 08/88 7129-CH Colombia Energy Strategy Paper (English) 12/86 -- Power Sector Restructuring (English) 11/94 169/94 - 8 - Region/Country Activity/Report Tite Date Number Colombia Energy Efficiency Report for the Commercial and Public Sector (English) 06/96 184/96 Costa Rica Energy Assessment (English and Spanish) 01/84 4655-CR Recommended Technical Assistance Projects (English) 11/84 027/84 Forest Residues Utilization Study (English and Spanish) 02/90 108/90 Dominican Republic Energy Assessment (English) 05/91 8234-DO Ecuador Energy Assessment (Spanish) 12/85 5865-EC Energy Strategy Phase I (Spanish) 07/88 -- Energy Strategy (English) 04/91 -- Private Minihydropower Development Study (English) 11/92 -- Energy Pricing Subsidies and Interfuel Substitution (English) 08/94 11798-EC Energy Pricing, Poverty and Social Mitigation (English) 08/94 12831-EC Guatemala Issues and Options in the Energy Sector (English) 09/93 12160-GU Haiti Energy Assessment (English and French) 06/82 3672-HA Status Report (English and French) 08/85 041/85 Household Energy Strategy (English and French) 12/91 143/91 Honduras Energy Assessment (English) 08/87 6476-HO Petroleum Supply Management (English) 03/91 128/91 Jamaica Energy Assessment (English) 04/85 5466-JM Petroleum Procurement, Refining, and Distribution Study (English) 11/86 061/86 Energy Efficiency Building Code Phase I (English) 03/88 -- Energy Efficiency Standards and Labels Phase I (English) 03/88 -- Management Information System Phase I (English) 03/88 -- Charcoal Production Project (English) 09/88 090/88 FIDCO Sawmill Residues Utilization Study (English) 09/88 088/88 Energy Sector Strategy and Investment Planning Study (English) 07/92. 135/92 Mexico Improved Charcoal Production Within Forest Management for the State of Veracruz (English and Spanish) 08/91 138/91 Energy Efficiency Management Technical Assistance to the Comision Nacional para el Ahorro de Energia (CONAE) (English) 04/96 180/96 Panarna Power System Efficiency Study (English) 06/83 004/83 Paraguay Energy Assessment (English) 10/84 5145-PA Recommended Technical Assistance Projects (English) 09/85 -- Status Report (English and Spanish) 09/85 043/85 Peru Energy Assessment (English) 01/84 4677-PE Status Report (English) 08/85 040/85 Proposal for a Stove Dissemination Program in the Sierra (English and Spanish) 02/87 064/87 Energy Strategy (English and Spanish) 12/90 -- Study of Energy Taxation and Liberalization of the Hydrocarbons Sector (English and Spanish) 120/93 159/93 Reform and Privatization in the Hydrocarbon Sector (English and Spanish) 07/99 216/99 Saint Lucia Energy Assessment (English) 09/84 5111-SLU St. Vincent and the Grenadines Energy Assessment (English) 09/84 5103-STV Sub Andean Environmental and Social Regulation of Oil and Gas Operations in Sensitive Areas of the Sub-Andean Basin (English and Spanish) 07/99 217/99 -9 - Region/Country Activity/Report Title Date Number Trinidad and Tobago Energy Assessment (English) 12/85 5930-TR GLOBAL Energy End Use Efficiency: Research and Strategy (English) 11/89 - Women and Energy--A Resource Guide The International Network: Policies and Experience (English) 04/90 - Guidelines for Utility Customer Management and Metering (English and Spanish) 07/91 -- Assessment of Personal Computer Models for Energy Planning in Developing Countries (English) 10/91 Long-Term Gas Contracts Principles and Applications (English) 02/93 152/93 Comnparative Behavior of Firms Under Public and Private Ownership (English) 05/93 155/93 Development of Regional Electric Power Networks (English) 10/94 Roundtable on Energy Efficiency (English) 02/95 171/95 Assessing Pollution Abatement Policies with a Case Study of Ankara (English) 11/95 177/95 A Synopsis of the Third Annual Roundtable on Independent Power Projects: Rhetoric and Reality (English) 08/96 187/96 Rural Energy and Development Roundtable (English) 05/98 202/98 A Synopsis of the Second Roundtable on Energy Efficiency: Institutional and Financial Delivery Mechanisms (English) 09/98 207/98 The Effect of a Shadow Price on Carbon Emission in the Energy Portfolio of the World Bank: A Carbon Backcasting Exercise (English) 02/99 212/99 Increasing the Efficiency of Gas Distribution Phase 1: Case Studies and Thematic Data Sheets 07/99 218/99 Global Energy Sector Reforn in Developing Countries: A Scorecard 07/99 219/99 Global Lighting Services for the Poor Phase II: Text Marketing of Smnall "Solar" Batteries for Rural Electrification Purposes 08/99 220/99 A Review of the Renewable Energy Activities of the UNDP/ World Bank Energy Sector Management Assistance Progranmme 1993 to 1998 11/99 223/99 Energy, Transportation and Environment: Policy Options for Environmental Improvement 12/99 224/99 Privatization, Competition and Regulation in the British Electricity Industry, With Implications for Developing Countries 02/00 226/00 Reducing the Cost of Grid Extension for Rural Electrification 02/00 227/00 2/10/00 IESMAPVIL V The World Bank 1818 H Street, NW Washington, DC 20433 USA Tel.: 1.202.458.2321 Fax.: 1.202.522.3018 Internet: www.worldbank.org/esmap Emcil: esmap@worldbank.org A joint UNDP/World Bank Programme